Category Archives: Data Logging

Productivity 1000 Series PLC System Hardware

The Productivity 1000 series of programmable logic controllers has a slim stackable super compact design. This is sometimes also referred to as a shoebox PLC because of the shape and way in which expansion modules are added. This new Productivity 1000 series PLC is the latest in the Productivity series of controllers that have hit the market.

Productivity 1000 (Stackable Micro PLC)
Productivity 2000 (Micro Modular Programmable Controller)
Productivity 3000 (Modular Programmable Controller)

These three series currently make up the Productivity Series form Automation Direct.

The Productivity 1000 series PLC provides the following features for your automation control panel.
– 50MB user memory – Can handle very complex applications easily.
– 4 built-in communication ports – Easy connectivity to your network. This would include your PC, HMI, Networks, etc.
– Data logging up to 32 GB on a microSD card
– Add up to 8 IP modules to communicate to your field sensors. This will give you a total of 128 discrete IO points or 32 analog IO channels.
– Free Software and 30 days of free training with every CPU from Automation Direct.
– Interactive PLC Configuration Tool
– Tag Names
– Auto discovery IO – Physical I/O tags will be generated based on each module’s position in the base. You can also reconfigure the setup and assign new tags manually.
– I/O Modules have QR codes under the wiring cover. This can be scanned so you can have the latest specifications / wiring diagrams for the module.
– Limitless PID – Auto tuning – Individual or Cascade Mode – etc
– Web Server and Mobile Access
– Advanced Software instruction set

We will be looking at allot of these features of this powerful controller. Let’s start by looking at the hardware. Continue Reading!

BRX PLC Email – Text SMS Messaging Gmail

Sending email messages from the PLC sounds like an easy task. However, very few applications do this on the production floor. This is probable due to the networks involved and using authentication can be complicated. In our example we will use a restricted Gmail SMTP server so no authentication will be required. We will walk through sending email and text messages from the PLC to Google Gmail. Once in your Gmail account, the message can be automatically forwarded to another verified email or SMS text message address.

The BRX Series PLC also has this Email capability along with attaching files. Let’s get started. Continue Reading!

BRX PLC Data Logging

Data logging does not have to be complicated anymore. The BRX Series PLC can log your specific data up to 32 Gigabits on a Micro SD Card. It will store your data for future data analysis in a CSV (Comma Separated Value) Txt file based on time and/or event.
This is all accomplished with just one instruction in the BRX PLC. Excel is just one program that you can import and analysis this CSV Text file.
Do-More Designer has a Browse PLC File Systems window that will allow you to copy, create and delete the files from the connected computer. This will save you from going to each controller, removing and copying the files on the Micro SD Card.
We will be looking at the data logging instruction in the BRX Series PLC and how to retrieve and view this information. Let’s get started. Continue Reading!

ACC Automation 2017 Review

ACC Automation


We would like to take a few minutes and reflect on the past, current and future of ACC Automation. 2017 has been our best year yet thanks to you. Your questions, comments and suggestions have helped us to build the site that you see today.
Thank you. Continue Reading!

BRX PLC Serial Communication – Modbus RTU to Solo Process Temperature Controller

Serial communication instructions will allow you to send and receive serial data to an external device. The communication method that you setup can be ASCII or numeric (binary). ASCII (American Standard Communication for Information Interchange) can be used to send to devices such as a printer or display.

Receiving ASCII can be used for connecting barcode scanners to the PLC. The barcode will be read as an ASCII string in the PLC.

The BRX Series PLC will allow you to use instructions such as STREAMIN and STREAMOUT to send and receive data from devices mentioned above. They are usually a one to one device and do not have a protocol.
A protocol is like a language used to communicate to different devices connected together. Modbus serial communication (Modbus RTU) is a standard protocol used in many industrial automation devices. The BRX Series PLC has a MRX (Modbus Network Read) and MWX (Modbus Network Write) instructions.

We will demonstrate these instructions by communicating Modbus RTU to a Solo Temperature Controller. (RS485) Our example will read the current process (PV) value and write the set point value (SV) in the controller. Let’s get started. Continue Reading!

Modbus RTU BRX PLC Master to Click PLC Slave Communication

Recently I was asked to demonstrate communication between a BRX PLC and Click PLC using Modbus RTU. Both PLCs are available from automation direct com. Modbus serial communication (Modbus RTU) is a standard protocol used in many automation devices. It works on a Master / Slave configuration. You can have only one master per network on Modbus RTU (Remote Terminal Unit). A maximum of 32 devices (Nodes) on the network can communicate to the master. A review of the Modbus RTU protocol (RTU frames) can be seen at the following URL.
http://www.rtaautomation.com/technologies/modbus-rtu/
Using the BRX PLC as a Master, we will be communicating to the Click PLC (Slave). Our example will read 10 registers from the Click PLC and write 10 registers from the BRX PLC. Let’s get started! Continue Reading!

Modbus RTU Click PLC Master to BRX PLC Slave Communication

Recently I was asked to demonstrate communication between a Click PLC and BRX PLC using Modbus RTU. Both PLCs are available from automation direct com. Modbus serial communication (Modbus RTU) is a standard protocol used in many automation devices. It works on a Master / Slave configuration. You can have only one master per network on Modbus RTU (Remote Terminal Unit). A maximum of 32 devices (Nodes) on the network can communicate to the master. A review of the Modbus RTU protocol (RTU frames) can be seen at the following URL.
http://www.rtaautomation.com/technologies/modbus-rtu/
Using the Click PLC as a Master we will be communicating to the BRX PLC (Slave). Our example will read 10 registers from the BRX PLC and write 10 registers to the Click PLC. Let’s get started! Keep on Reading!

Sharing a Database in SQL Server Express 2014

Microsoft SQL Server Express 2014 is a free, edition of SQL Server this is ideal for learning and developing desktop, web and small server applications. The database size can be 10 gigabytes in size. SQL Server Express 2014 release includes the full version of SQL Server 2014 Management Studio. We will be using SQL Server 2014 to share the database on a network. The SQL Server database is ideal for applications such as data acquisition (data logging) from our PLC applications. We need to configure the SQL Server database so other computers can access this on the LAN (Local Area Network). Continue Reading!

BRX PLC Installing the Software

The BRX PLC uses the Do-More Designer software which can be downloaded free of charge and includes a simulator. The latest Do-More Designer software version is 2.0.3. This is the same software that we used in the Learn PLC Programming Fee Video Series.
The Do-More Designer software can be used to program the whole series of programmable logic controllers.

Do-More H2 (Micro Modular PLC)
Do-More T1H (Stackable PLC)
BRX Series PLC (Stackable Micro Brick)
We will be installing and reviewing the Do-More Designer software version 2.0.3. Version 2 is mainly to accommodate the new BRX Series PLC. Continue Reading!

BRX PLC System Hardware

The BRX series of programmable logic controllers is a stackable micro brick. This is sometimes also referred to as a shoebox PLC because of the shape and way in which expansion modules are added. This new BRX series PLC is the latest in the Do-More series of controllers that have hit the market.

Do-More H2 (Micro Modular PLC)
Do-More T1H (Stackable PLC)
BRX Series PLC (Stackable Micro Brick)

The BRX series offer built-in data logging, integrated motion control, customization communication ports and expansion capabilities. These features like other Automation Direct products are offered at a very good price point. BRX series of controllers will use the same software as the other Do-More PLCs (Do-More Designer) and is a free download. We will be looking at this full featured software that comes with a simulator later in this series.

We will be walking through allot of the features of this powerful controller. Let’s start by looking at the hardware. Continue Reading!