Data handling instructions are used to perform movement and manipulations of the memory in the programmable logic controller. The Productivity 1000 Series PLC has fifteen different data handling instructions that can be used in a wide variety of applications. In this second part we will be looking at the following instructions:
Lookup Table (LKUP) – Find a value within an XY Table by looking at the intercept of a referenced X Axis value and Y Axis value.
Pack Bits (PKB) – Convert up to 32 Boolean Tag Bits or Constant Bits into an Output Integer Tag.
Pack Word (PKW) – Convert up to four 8 bit tags or two 16 bit tags, or four Constants into a 16 or 32 bit Destination Tag.
Shift / Rotate Bits (SFR) – Shift or Rotate Bits of a Tag or Constant value.
Sign Magnitude (SMAG) – Convert Sign Plus Magnitude data type values to 2’s Complement or Convert 2’s Complement data type values to Sign Plus Magnitude.
UnPack Bits (UPKB) – Convert up to a 32 Bit Integer Tag or Constant into Boolean Tags.
UnPack Word (UPKW) – Convert one 32 bit or 16 bit source tag into four 8 bit tags or two 16 bit tags.
A review of data handling instructions part 1 can be found here. Here is a link to the video.
Let’s get started with the Productivity 1000 Series PLC data handling instructions part 2. Continue Reading!
Data handling instructions are used to perform movement and manipulations of the memory in the programmable logic controller. The Productivity 1000 Series PLC has fifteen different data handling instructions that can be used in a wide variety of applications. In this first part we will be looking at the following instructions:
Absolute Encoder (ABSE) – Encoder input using Gray Code or Binary Code
Compare Values (CMPV) – Compare two different tags and determine if equal, greater than or less than.
Copy Data (CPD) – Copy tags from one location and place in another.
FIFO / LIFO (FILI) – First in first out / Last in first out
First Bit On/Off (FIB) – Determines first bit on in a series of bit tags.
Inc / Dec (INC) – Increment or decrement a tag by a number.
Logical Bits (LOG) – Perform logical operations on Boolean input tags.
Logical Words (LOGW) – Perform logical operations on tags.
In part 2 of data handling we will continue with additional data handling instructions.
Let’s get started with the Productivity 1000 Series PLC data handling instructions. Continue Reading!
Last time we discussed the free virtual plc simulator called PLC Fiddle. It will enable you to create simple PLC ladder logic code within your browser. This is an ideal way in understanding PLC concepts for industrial automation. All of the basic PLC instructions that come with most plc units have been incorporated in this virtual PLC software.
PLC Fiddle Video – This will demonstrate the basic functions of the PLC simulator.
Understanding and creating your own programmable logic controller programs in ladder can be fun. We will be starting with the basic gate logic circuits and convert these to ladder logic.
We will be looking at the AND, OR, NAND, NOR, EXOR and EXNOR logic circuits using PLC fiddle. This will get you involved in leaning and understanding PLC programming. Let’s get started. Continue Reading!
Math instructions are used to perform mathematical calculations. The Productivity 1000 Series PLC has math instructions that can be used in a wide variety of applications. We will be looking at the Data Statistics (DATA) and the Math Editor (MATH).
Your automation system that you implement may involve these instructions. As a system integrator you will require the use of these instructions in your commissioned programs.
Let’s get started with the Productivity 1000 Series PLC Math Instructions. Continue Reading!
Cofaso 7 is a computer aided engineering (CAE) solution software package. Its special system technology with direct access to applicable logic for each schematic allows industry design and documentation for all solutions. Electrical engineering project tasks will become easier with Cofaso 7. This parameter controlled system is available in 13 languages and supports all the common windows versions.
Cofaso 7 meets all global evaluation standards. It offers complete authoring and editing of electrical engineering documents. Some of the features in the package include: Cross-references, wiring lists, terminal diagrams, terminal connection diagrams, interconnect diagrams, PLC cross references, mounting plate design and more.
Cofaso provides flexible editing features:
XML, EXF and graphics interfaces such as DXF guarantee data interchange with other CAx systems and ensure the integration of cofaso into the unified production chain. Article data of any kind be imported or incorporated. An intelligent article number search function provides an additional aid to locating components used in the diagram.
We will be creating a PLC drawing with 5 outputs. These outputs will be connected to another box with the same reference numbers. We will also show the automated connection list. Anytime a reference name is changed all document items will change for that reference. Let’s get started. Continue Reading!
Just about every programmable logic controller (PLC) program will include a timer instruction. The Productivity 1000 Series PLC has several different timer instructions for your program. We discussed the timed coil (TMC) and flasher coil (FLS) last time as part of the contacts and coil discussion. (Contact and Coil Instructions – Video)
We will now look at using the Simple Timer (STMR) and the Timer (TMR) instructions in the productivity suite software. Let’s get started. Continue Reading!
One of the features of the BRX Series PLC is the ability to expand its capability to fit your application. This is easily done by “snap-on” modules that will fit on the side of the BRX MPU (Multi Processor Unit). As we have seen before in the BRX PLC System Configuration post we can add additional discrete inputs and outputs. Automation Direct now offers Analog Voltage and Analog Current input and output modules. These modules come as an 8 point channel unit. There is also a 4 point thermocouple input module also available. We will be configuring, scaling and programming the Analog input and output Voltage modules for our BRX PLC. Let’s get started. Continue Reading!
Advanced HMI is a powerful, adaptable HMI/SCADA (Supervisory Control and Data Acquisition) development package that takes advantage of Visual Studio. There is no coding required and you can simply drag and drop items onto the page. The best thing is that the software is free. We will look at using AdvancedHMI with the BRX Series PLC.
Our sample BRX PLC program will display a digital panel meter and a gauge of a value in the PLC. Stop and start momentary pushbuttons on the HMI will allow this number to increase or stop. An indication will turn green when the number is increasing and red when it has stopped. The AdvancedHMI package will communicate Modbus TCP over Ethernet to the BRX PLC. We will be able to monitor our process via the AdvancedHMI window. Lets get started. Watch on YouTube…
Sending email messages from the PLC sounds like an easy task. However, very few applications do this on the production floor. This is probable due to the networks involved and using authentication can be complicated. In our example we will use a restricted Gmail SMTP server so no authentication will be required. We will walk through sending email and text messages from the PLC to Google Gmail. Once in your Gmail account, the message can be automatically forwarded to another verified email or SMS text message address.
The BRX Series PLC also has this Email capability along with attaching files. Let’s get started. Continue Reading!
Data logging does not have to be complicated anymore. The BRX Series PLC can log your specific data up to 32 Gigabits on a Micro SD Card. It will store your data for future data analysis in a CSV (Comma Separated Value) Txt file based on time and/or event.
This is all accomplished with just one instruction in the BRX PLC. Excel is just one program that you can import and analysis this CSV Text file.
Do-More Designer has a Browse PLC File Systems window that will allow you to copy, create and delete the files from the connected computer. This will save you from going to each controller, removing and copying the files on the Micro SD Card.
We will be looking at the data logging instruction in the BRX Series PLC and how to retrieve and view this information. Let’s get started. Continue Reading!