Tag Archives: plc training for beginners

Omron CP1H Data Control Instructions

The data control instructions in the Omron CP1H programmable logic controller are used to manipulate the outputs based upon control conditions. Control is the main purpose of these instructions within the PLC. Instructions include PID (Proportional, Integral and Derivative), PID with Auto tuning, Dead Band Control, Limit, Dead Zone Control, Time Proportional Output, Scaling, etc.
We will be looking at some of these instructions in the Omron CP1H PLC. Examples of the instructions will be presented. Continue Reading!

Omron CP1H Table Data Instructions

The Omron CP1H programmable logic controller has several different table data processing instructions. These instructions are used to handle table data, stacks and other ranges of data.
We can define a stack of data. With this data we can then do the following: add new data by pushing onto the stack, use FIFO (First In First Out), use LIFO (Last In First Out), find the current stack size and read, overwrite, insert or delete from the stack.
Dimension record tables are used to define the length of each record and the number of records. We can then write and read these records. This is ideal for data acquisition projects.
Other instructions found in the table data processing instructions include searching, summing and finding minimum and maximum values.
We will be looking at these instructions in the Omron CP1H PLC. Examples of the instructions will be presented. Continue Reading!

Omron CP1H Program Control Instructions

The Omron CP1H programmable logic controller has several different ways to control the program and the way in which your program executes. Sequence control, Subroutines, and Step instructions can be used. These are just a few ways in which the controller will execute your logic using a synchronous PLC scan. Understanding the PLC program scan will explain the synchronous and asynchronous program scanning.
Interlocks, Jumps, For Next Loops, Subroutines and Step instructions are some of the ways in which we can control our program in the PLC. We will be looking at some of these instructions in the Omron CP1H PLC. Examples of some of the instructions will be presented. Continue Reading!

Omron CP1H Data Conversion Instructions

Programmable logic controller programming is all about manipulating the bits within the memory of the controller. Sometimes we need to convert from one form to another. This is where we will use data conversion instructions. BCD to Binary, Line to Column, Grey Scale and Multiplexing are just some of the data conversion instructions. We will be looking at some of these instructions in the Omron CP1H PLC. Examples of some of the instructions will be presented. Continue Reading!

Omron CP1H Math Instructions

Programmable logic controllers are not typically known for their math ability. Modern PLC controllers now come with several math instructions to expand the ability to perform math routines. Every controller has different methods to handle math with different numbering systems. Binary, BCD (Binary Coded Decimal) and floating point single and double are examples of some numbering systems. The following is a post on what everybody ought to know about PLC numbering systems. If you subscribe to our website you will get a free copy of the article on numbering systems which includes understanding floating point. You must refer to the programming manual of the controller that you are programming for specific math instruction information.
We will be looking at some of the math instructions in the Omron CP1H PLC. Examples of some of the instructions will be presented. Continue Reading!

Omron CP1H Data Movement

Every program usually has some kind of data movement. This is the ability to transfer information from one area of the controller to another. The Omron CP1H series of programmable logic controllers provide several different ways to manipulate this information. We will be looking at several different ways in which data movement can happen with some programming examples. Data movement in the Omron CP1H does not care what is in the bits that make up the word. It will just send or receive this information. Remember that it is usually the instruction used, that determines how the information in the memory is determined. Continue Reading!

Omron CP1H Counters

The Omron CP1H series of programmable logic controllers are capable of having 4096 basic counters. There are two basic counter instructions in the PLC. Each of basic instructions can be either binary or BCD. The memory area for counters have separate areas for the Counter PVs (Present values) and the Counter Completion Flags. We will be looking at the basic Counter instructions in the CP1H along with some programming examples. Continue Reading!

Omron CP1H Numbering Systems and Addressing

The Omron CP1H series of programmable logic controllers has a fixed input and output addressing system. Every PLC has its own way of addressing its inputs and outputs. We will be looking at how the CP1H series of controller addresses its inputs and outputs. Numbering systems used in this controller will also be looked at as well as addressing. Addressing can be direct or indirect. We will look at how this can be accomplished using examples in the CP1H controller. Continue Reading!

Omron CP1H Setting, Forcing and Online Editing

The Omron CP1H series of programmable logic controllers is capable of online programming. This is when the PLC is solving logic and at the end of the scan, programming logic is added or modified. The next scan will now solve the new or modified logic in the PLC. CX-Programmer can also set or force inputs and outputs in the controller. This is usually used for troubleshooting and testing of the PLC logic. We will use the Start Stop and Jog circuit that we have developed to test the program in the PLC. Forcing and setting the inputs and outputs will demonstrate to us the operation of the logic. Online programming (online editing) will also be done with our CP1H controller. Continue Reading!

Omron CP1H System Hardware

The Omron CP1 series of programmable logic controllers consist of three different units. CP1E is the cost effective unit, CP1L is the high performing controller that can come with embedded Ethernet and the CP1H is the position control and comprehensive programmable logic controller.
We will be looking a the CP1H for this series, but a majority of the information can be applied to the CP1E and the CP1L controllers as well.
Let’s start by looking at the CP1H hardware.

The CP1 series is designed with the same basic architecture as the CS and CJ Series. The special I/O units and CPU bus units of the CJ series can then be used. Always use CPM1A expansions units and CPM1A expansion I/O units when expanding the I/O capacity. The following diagram indicates the position of the unit with respect to the CJ and CS series. Continue Reading!