The 7 Essential Parts of a PLC System

We will now look at the parts of a PLC system. When I was in school PLCs were just in their infancy. We were taught that the PLC consisted of the central processing unit (CPU), analog and digital inputs, and outputs. Everything was programmed with dedicated handheld devices and/or software devices on specialized hardware. We … Read more

Click PLC Send and Receive Instructions

Receive and Send instructions will allow you to send and receive serial data to an external device. The communication method that you setup can be ASCII or Modbus. ASCII (American Standard Communication for Information Interchange) can be used to send to devices such as a printer. Receiving ASCII can be used for connecting barcode scanners … Read more

Click PLC Drum Instruction Sequence

Drum instructions are great tools when you have a simple sequence of events that need to occur at a set time interval or as a result of an event. They mimic an electromechanical drum sequencer. The Click PLC has a drum in the instruction set. We will discuss the drum instruction and look at an … Read more

PLC Motor Sequencing: 5-Second Delay Programming Solution

PLC Programming Example – Delay Starting of 7 Motors

We will look at a PLC programming example of delaying the start of 7 motors. Each motor will be on a switch that the operator can select at any time. The motor outputs should have a 5-second delay between the outputs coming on. This question originally came from PLCTalk.net. An original solution to the problem … Read more

Master Click PLC Timers & Counters: Essential Programming

Continuing our series, we will now look at timers and counters and how they are used in the Click PLC. Previously we have discussed: System Hardware – Video Installing the Software – Video Establish Communication – Video Numbering System and Addressing – Video The programming software and manuals can be downloaded from the Automation Direct website … Read more

Click PLC Establish Communication

So far in this series, we have discussed the Click PLC System Hardware (Video) and Installed the Software (Video). Today we will be establishing PC to PLC communications. This will allow us to program, edit or alter the way in which our Click PLC will function. 

PLC Bits Numbers and Position – Meaning

plc basics programmable logic controller

People often ask “What is a PLC?” and “PLC Meaning”. A programmable logic controller (PLC) is a piece of hardware that isolates inputs from outputs. Programs are written to look at the inputs solve logic and set the outputs to perform work. Today we are going to look at the basic fundamental way we program. … Read more

Three Free PLC Programming Software Tools

Three Free PLC Programming Software Tools

Manufacturers have software to program the programmable logic controller (PLC) or the human-machine interface (HMI). However, there are a few free tools that will help in the development of your PLC programs. We will look at three software tools and show how beneficial they can be to you. Free PLC Software Tools Synergy – Share … Read more

PLC Program Example – Paint Spraying

We will look at a PLC basic tutorial of a paint spraying station. Following the five steps to program development, this PLC programming example should fully explain the procedure for developing the PLC program logic. Ladder logic will be our PLC programming language. We will use the Do-more Designer software, which comes with a simulator. … Read more