Now You Can Have Robust Data Logging for Free – Part 1
Now You Can Have Robust Data Logging for Free – Part 2
The programmable logic controller PLC will log the data in the PLC memory using indirect addressing for the data log. Information will be collected based upon shifts.
We will use the following shift schedule. Midnight, Afternoon and Days for the weekday and have two-weekend shifts. Each shift will show the amount of product made, utilization of the machine and rate of product made.
Also, we will log a minute by minute account of the machine. This will log the amount of product made and the rate at which it is made. We can then graph the machine performance to determine if it is running correctly.
We will demonstrate everything in the PLC simulator, but the hardware would be the following:
- Qty 1 – H2-DM1E – Do-more PLC H2 series CPU module, three built-in communications ports: (1) RS-232 port; (1) USB port; (1) Ethernet port
- Qty 1 – D2-03B-1 (110/220 VAC) 3-slot base (includes power supply)
- Qty 1 – D2-08ND3 – 8 pt. 12-24 VDC current sinking/sourcing, 1 common (2 common terminals), removable terminal
The software will be broken down into several elements. Understanding each element and how it relates to the program is important.
Shift Bits- These are the shifts that employees will work.
C0 – Internal Bit – Weekend – 12 – 12am
C1 – Internal Bit – Weekend – 12 – 12pm
C2 – Internal Bit – Weekday – 12- 8am
C3 – Internal Bit – Weekday – 8 – 4pm
C4 – Internal Bit – Weekday – 4- 12pm
Next, we have to determine if the machine is running or not. If it is running then count the number of seconds for the shift.
The input X0 is a signal off of a proximity sensor for a length counter. Every pulse of the input will represent 0.303 meters of product.
Shift Seconds – This is the total number of seconds that the machine has run for each shift.
D10 – Shift Seconds – Weekend 12-12am
D11 – Shift Seconds – Weekend 12-12pm
D12 – Shift Seconds – Weekday 12-8am
D13 – Shift Seconds – Weekday 8-4pm
D14 – Shift Seconds – Weekday 4-12pm
We will stop here and continue the PLC program in part 3.
If you have any questions or need further information, please contact me.
If you’re like most of my readers, you’re committed to learning about technology. Numbering systems used in PLC’s are not difficult to learn and understand. We will walk through the numbering systems used in PLCs. This includes Bits, Decimal, Hexadecimal, ASCII and Floating Point.
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