Omron C20K, C28K, C40K, C60K Troubleshooting

The Omron C20K, C28K, C40K, and C60K shoebox programmable logic controllers have been discontinued since March of 2002. These Omron ‘K’ series PLCs were popular controllers and have been in installations for over 25 years. We will take a look at this Omron PLC and review some troubleshooting techniques. Planning for the eventual fatal failure … Read more

The 7 Essential Parts of a PLC System

We will now look at the parts of a PLC system. When I was in school PLCs were just in their infancy. We were taught that the PLC consisted of the central processing unit (CPU), analog and digital inputs, and outputs. Everything was programmed with dedicated handheld devices and/or software devices on specialized hardware. We … Read more

Understanding the PLC Program Scan

Understanding how the PLC will scan and update your program is critical in programming and troubleshooting your system. Typically a PLC will solve your logic from left to right, top to bottom. The status of the memory from the previous rung, are available for the next rung to use. We will look at a few … Read more

Deploying an AdvancedHMI Project – Installation

Deploying an AdvancedHMI project on the industrial floor sounds like an easy task, but there are a few things that you should consider. The HMI (Human Machine Interface) user interface will run on a computer. The industrial environment is one in which temperature, dust, electrical noise, etc. are always present. This can also be combined … Read more

Modbus TCP Data Logging to Database

Using Visual Basic 2015 we will log three holding registers from the PLC along with time and date into a Microsoft Access Database. We will log every minute into the database with the information that we collect from the PLC via Modbus TCP (Ethernet). All code will be done and shown so you can implement this in … Read more

AdvancedHMI to Solo Temperature Controller

Modbus RTU will be the serial (RS485) method in which we will communicate between the AdvancedHMI Screen and the Automation Direct Solo Process Temperature Controller. We can address up to 247 (Solo 1 to 247) devices on this master-slave protocol. A maximum of 32 devices (Nodes) on the network can communicate to the master. A … Read more