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BRX Do-More Communication Do-More Do-More Designer EasyPLC EasyPLC Machine Simulator Modbus TCP PLC PLC Basics PLC Learning

EasyPLC Machining Center Loading Robots

The EasyPLC machining center loading robots will demonstrate sequencing and robot control using a PLC. Two input lines feed blanks to the robot. The robot will alternate taking the blanks and putting them into the CNC (Computer Numerical Control) machine. The robot moves the piece to the finished conveyor when the part has been machined. A three-axis robot loader will pick up the part and place this in a storage box on the roller conveyor.
EasyPLC Machining Center Loading RobotsUsing the five steps for PLC program development, we will discuss and show you how to program this EasyPLC machining center. This will involve all the ladder logic to load and unload using the robot simulator. This PLC simulator will show sequencing and drum instruction programming using timers and events. An Automation Direct BRX Do-More PLC is used for this application, but the general methods can be used for just about any PLC on the market. Let’s get started.

PLC Automation
PLC Automation
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BRX Do-More Communication Do-More EasyPLC Modbus TCP Modbus TCP PLC PLC Basics PLC Learning

Rock Crusher Plant EasyPLC BRX Do-More

A rock crusher (jaw crushers) is also known as “rock breakers” and is used to break up larger, more complex materials into more manageable pieces. The EasyPLC simulator rock crusher plant will show you how you can control this process through a programmable logic controller. We will be using Do-More technology to control this plant automation.
Rock Crusher Plant EasyPLC BRX Do-MoreUsing the five steps for PLC program development, we will discuss and show you how to program this rock crusher plant. An Automation Direct BRX Do-More PLC will be used for this application, but the general methods can be used for just about any PLC on the market. Let’s get started.

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BRX Do-More Do-More Inputs PLC PLC Basics PLC Learning Scan

BRX Do-More PLC High-Speed Input Pulse Catch


The High-Speed Input Pulse Catch will set an output that can be seen by the PLC ladder logic scan in response to an input pulse. Inputs that are too fast to reliably be seen by the ladder logic scan time will be seen.
BRX Do-More PLC High-Speed Input Pulse CatchThe BRX Do-More series of programmable logic controllers have built-in high-speed inputs. These inputs can function in Counter, Timer, or Pulse Catch modes. Every CPU will have either 6 or 10 high-speed inputs (HSI) available depending on the model. These inputs can be used for input frequencies from 0 to 250Khz. 250Khz represents 250000 input counts per second that can be coming from devices connected to your PLC like an encoder. Due to the speed of the inputs, they function on the BRX Do-More PLC asynchronous with the PLC scan time.
We will continue looking at the high-speed inputs on our BRX Do-More PLC, by looking at the pulse catch mode. The pulse catch mode will be set up using the Z phase of our incremental encoder. Pulses will be counted using the input directly in the ladder logic and using the pulse catch bit. Comparisons will be made between the two counts and an output will be turned on when different. Let’s get started.

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BRX Do-More Counters Do-More Inputs PLC PLC Basics PLC Learning

BRX Do-More PLC High-Speed Input Counter


The BRX Do-More series of programmable logic controllers have built-in high-speed inputs. These inputs can function in Counter, Timer, or Pulse Catch modes. Every CPU will have either 6 or 10 high-speed inputs (HSI) available depending on the model. These inputs can be used for input frequencies from 0 to 250Khz. 250Khz represents 250000 input counts per second that can be coming from devices connected to your PLC like an encoder. Due to the speed of the inputs, they function on the BRX Do-More PLC asynchronous with the PLC scan time.
BRX Do-More High Speed Input CounterWe will be looking at the wiring of an incremental encoder to our BRX Do-More PLC. The A, B, and Z phases will be connected. Using the high-speed input menus in the Do-More Designer programming software we will specify the counter mode of operation. We will also scale the input so we can determine the revolutions per minute (RPM) rate. This will be monitored on our data view window. Let’s get started with the BRX Do-More PLC High-Speed Input Counter.

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BRX Do-More Communication Do-More Designer Modbus RTU Modbus TCP PLC PLC Learning

BRX Do-More PLC to Modbus TCP RTU Remote IO BX-MBIO

The BRX Do-More PLC can communicate to a remote I/O (input and output) controller modules using the Modbus protocol for communications. The BX-MBIO provides both Modbus RTU and Modbus TCP interfaces. Modbus RTU is a serial communication and Modbus TCP is an Ethernet communication. Modbus RTU is supported over an RS-485 serial connection. Modbus TCP is supported over an Ethernet connection. They function as listening/replying devices (slave, server) and can connect with any mastering (master, client) device that communicates using the Modbus protocol.
Previously we looked at the BX-MBIO Modbus RTU TCP Remote IO Controller wiring and configuration.
Modbus RTU TCP Remote IO Controller BX-MBIO
BX-MBIO Hardware Video
BX-MBIO Powering and Configuring Video
brx do-more plc modbus remote io
We will connect the BRX Do-More PLC to the Modbus remote IO. This will be done using the Modbus TCP and Modbus RTU protocol. Ethernet and serial RS485 communication to the BX-MBIO unit will be the media.
The BX-MBIO remote I/O expansion units feature the following:
• RJ45 Ethernet port for communications via Modbus TCP
• RS485 serial port for communications via Modbus RTU
• Supports up to 8 additional Expansion Modules (Add the discrete or analog I/O you require)
• AC and DC powered units available
• AC powered units include an integral 24VDC auxiliary output power supply
• Power connector and serial port connector included
Let’s get started.

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BRX Do-More Communication Do-More PLC PLC Learning Scan

BRX Do-More PLC Ethernet Remote IO BX-DMIO

We will now look at the BRX do-more plc ethernet remote IO. The BRX Do-More PLC has its own line of remote input and output expansion units. You can add up to 8 I/O expansion units per controller (CPU) and 8 BRX expansion modules per expansion unit. This will make your system grow with your needs.

The remote I/O expansion units feature the following:
• All units have built-in Ethernet port, 10/100 Mbps
• MBIO units have onboard RS-485 port with removable 3-Pin connector
• Support for 8 expansion modules
• AC and DC powered units available
• AC powered units include an integral 24VDC auxiliary output power supply
• Power connector and serial port connector included
BRX Do-More PLC Ethernet remote IO
We will be looking at the BX-DMIO-M. This is the Do-More Ethernet Remote I/O supported protocol unit. We will discuss the hardware and then connect and configure the unit to work with our existing BRX Do-more PLC. Let’s get started.