Productivity 2000 Series PLC CPU Display


The Productivity Series 2000 and 3000 CPUs and remote controllers have OLED/LCD displays. The data can be system errors and information or user-defined messages programmed through ladder logic. Operators, maintenance, or programmer can use this information for running conditions,  troubleshooting, or other items for the PLC system.
Productivity 2000 Series PLC CPU Display
We will be looking at the CPU OLED/LCD on the productivity 2000 PLC. The eight control buttons will display the inputs and output for troubleshooting. System parameters like the real-time clock can also be set using the CPU display and control buttons. Custom messages displayed will be programmed in ladder logic. This will include scrolling messages and displaying tag information. Let’s get started. Keep on Reading!

EasyPLC Simulator Robotic Cell Click PLC


The Machine Simulator (MS) is part of the EasyPLC software suite. It has many built-in machines that are used to show different programming techniques. The robotic cell example is one of these machines. This will demonstrate a sequencer example. In this case, an engine is lifted and placed onto a rack. The logic will step through various steps to perform the task.
EasyPLC Simulator Robotic Cell Click PLC
We will be using a Click PLUS PLC and the Click programming software to program this EasyPLC machine simulator engine loader of the robotic cell. This will be done using Modbus TCP (Ethernet) for communications. The program will allow you to start, stop and jog the sequencer. Using the five steps for program development, we will show how this sequencer is programmed. Let’s get started. Keep on Reading!

BRX Do-More Simple Modbus Serial Communication


The newest version of the Do-More Designer Programming Software (2.9) includes a Modbus I/O Scanner. This Modbus scanner will simplify Modbus RTU serial communications to any device. Communications are done independent of the PLC scan time and will have little or no ladder logic for the program.
BRX Do-More Simple Modbus Serial Communication
We will be communicating to a Solo process temperature controller via Modbus RTU RS485. (twisted pair) Setting up the Modbus IO scanner and reading the present value (PV) and set value (SV) of the Solo. We will also write the set value (SV) located within the BRX Do-More controller. Communications will happen without using any ladder logic code. Let’s get started. Continue Reading!

Productivity 2000 Series PLC Program Documentation


Previously we created our first program using the Productivity Suite Software and transferred this to our connected Productivity 2000 Series PLC. One of the most important aspects of programming the PLC is to document. This will aid you and your team in programming, troubleshooting, and modifying the automation control system. Your documentation should read like a book so information can be quickly obtained when required. Time spent on the PLC documentation will be priceless when you go to read your program in 1, 3, or 10 years from now. The Productivity Suite software provides several different methods for documenting your PLC program.
Productivity 2000 Series PLC Program Documentation
Tag Names and Details, Task Names and Descriptions, Rung Comments and Instruction comments are the ways that we will be looking at documenting our PLC program. Let’s get started. Keep on Reading!

EasyPLC Simulator Productivity PLC Robotic Cell


The Machine Simulator (MS) is part of the EasyPLC software suite. It has many built-in machines that are used to show different programming techniques. The robotic cell example is one of these machines. This will demonstrate a sequencer example. The logic will step through different steps in order to perform the task. In this case, an engine is lifted and placed onto a rack.
EasyPLC Machine Simulator Productivity PLC Robotic Cell
We will be using a Productivity Suite Programming Simulator to program this engine loader of the robotic cell. This will be done using Modbus TCP (Ethernet) for communications. Using the five steps for program development we will show how this sequencer is programmed. Let’s get started. Keep on Reading!

BRX Do-More PLC High-Speed Input Pulse Catch


The High-Speed Input Pulse Catch will set an output that can be seen by the PLC ladder logic scan in response to an input pulse. Inputs that are too fast to reliably be seen by the ladder logic scan time will be seen.
BRX Do-More PLC High-Speed Input Pulse Catch
The BRX Do-More series of programmable logic controllers have built-in high-speed inputs. These inputs can function in Counter, Timer, or Pulse Catch modes. Every CPU will have either 6 or 10 high-speed inputs (HSI) available depending on the model. These inputs can be used for input frequencies from 0 to 250Khz. 250Khz represents 250000 input counts per second that can be coming from devices connected to your PLC like an encoder. Due to the speed of the inputs, they function on the BRX Do-More PLC asynchronous with the PLC scan time.
We will continue looking at the high-speed inputs on our BRX Do-More PLC, by looking at the pulse catch mode. The pulse catch mode will be set up using the Z phase of our incremental encoder. Pulses will be counted using the input directly in the ladder logic and using the pulse catch bit. Comparisons will be made between the two counts and an output will be turned on when different. Let’s get started. Continue Reading!

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