Category Archives: Arduino Industrial Controller

Productivity Open P1AM Arduino Modbus TCP Client to Click PLC

We will now connect our Productivity Open P1AM Arduino to a Click PLC. Using Modbus TCP the Arduino will be the Client (Master) and the Click will be the Server (Slave).

We will explain how to connect our P1AM-ETH Industrial Arduino Ethernet Shield to the Click PLC. The protocol will be Modbus TCP on an Ethernet communication network. Modbus is a master-slave type of communication. Masters will always send the commands to read or write to the slaves on the network. The slaves will respond if the communication is directed at them. Since this is an Ethernet network our master is known as a client and the slave as a server.
The P1AM Example from Automation Direct on GitHub will be used. It will be modified to write to holding registers and coils in the Click PLC.
The temperature from the thermocouple input unit on the P1AM will be written to the Click PLC. Inputs from the simulator input card on our Arduino P1AM will be written to the Click PLC outputs directly. The Click PLC will also be programmed with a heartbeat circuit. This will detect if communications have been severed and will reset the outputs after 5 seconds. Let’s get started with our Arduino P1AM Modbus client to Click Modbus server. Continue Reading!

Productivity Open P1AM Web Server

We will now look at the productivity Arduino Ethernet web server that we will implement on our Productivity Open P1AM industrial Arduino controller.

This P1AM Web Server Example is based on an example found here. This example uses the productivity open P1AM-ETH shield to create a web server that displays the input values of a P1-08SIM and P1-04THM to a web page. This page is automatically updated every 3 seconds. The IP address of the webserver is set in the Arduino program (Sketch) Entering this IP address in your browser to view the web page. This will display the information from our Arduino P1AM on our web browser. Let’s get started. Continue Reading!

ACC Automation 2020 Yearly Review

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What a difference a year makes! Social distancing, mask-wearing, hygiene, social circles, etc are just a few of the terms we hear every day in this Covid-19 world. Video conferencing with Zoom, Teams, and Google Meet are the norm in business today. Information is knowledge, and everyone wants to be able to see, control, and summarize production data on a regular basis. Technologies are merging and communicating like never before. What was impossible is now possible for the industrial plant floor. We are looking forward to the New Year and new possibilities for implementing your control solution.

Each year we like to take a few minutes and reflect on the past, current, and future of ACC Automation. You have helped us to build the site that you see today through questions, comments, and suggestions. Thank you. Keep on Reading!

Productivity Open P1AM Industrial Arduino Modbus TCP to C-More Micro EA3

We will now look at P1AM Arduino Modbus TCP communication to the C-More Micro EA3 HMI. This will be communicating the Ethernet Modbus TCP protocol. The P1AM will be the server (slave) and the EA3-T4CL the client (master).

There was a recent question on the Automation Direct Customer Forums that asked, “How do I connect an HMI C-more EA3-T4CL and P1AM PLC?“.
We will explain how to connect this to our P1AM-ETH Industrial Arduino Ethernet Shield.
The P1AM Example from Automation Direct on GitHub will be used.
We will be using the C-More Micro EA3-T4CL HMI that is posted. Let’s get started. Continue Reading!

Productivity P1AM Industrial Arduino PID Control

A Proportional-Integral-Derivative algorithm is a generic Control Loop feedback formula widely used in industrial control systems. A PID algorithm attempts to correct the error between a measured process variable and the desired setpoint by calculating and then outputting a corrective action that can adjust the process accordingly and rapidly, to keep the Error to a minimum.

The following links will explain the PID instruction.
PID for Dummies
PID Theory Explained
Wikipedia PID Controller
We will be using an immersion heater in a cup of water to keep the temperature at a constant value.

Productivity Open P1AM Industrial Arduino PID Control

Our immersion heater will be controlled through a relay using time proportional control from our PID output. A J type thermocouple will be used with the P1-04THM thermocouple temperature and voltage input module. The Arduino PID Library by Brett Beauregard will be used with our productivity open P1AM industrial arduino. Our program sketch will use productivity blocks, that will then be verified into the C++ code in the Arduino IDE. Let’s get started. Continue Reading!