We will now be installing Node-RED on a Raspberry Pi 4 single-board computer. A static IP address will also be given for both the WiFi and Ethernet connections.
The Raspberry Pi has quickly become a fixture in the industrial environment when utilizing the internet of things. (IoT) We will be utilizing this low-cost computer to poll and log information from our PLCs using Modbus and MQTT protocols. Node-RED will be the IoT enabling software that will allow us to utilize this hardware.
Let’s get started with installing Node-RED and setting up a fixed IP address on our Raspberry Pi 4 computer. Continue Reading!
Node-RED can easily display interactive information to the user or operator using a web browser on your phone, tablet, or computer. Any device that has access to the network in which node-red is running.
We will be installing the node-red-dashboard palette. This allows us to create a live data dashboard user interface. (UI)
The information from our Solo process temperature controller will be displayed. Setpoint information can be set either by the dashboard UI or the Click analog input signal. This will be selected via the user interface. Let’s get started using Node-RED Dashboards. Continue Reading!
Node-RED can easily connect to industrial controls using Modbus communication. Modbus is a master-slave type of communication. Masters will always send the commands to read or write to the slaves on the network. The slaves will respond if the communication is directed at them.
We will be installing the node-red-contrib-modbus palette. This will allow us to communicate Modbus serial (RS485) RTU to a Solo process temperature controller. We will then use Modbus Ethernet TCP to communicate to a Click PLC.
Note: When using Modbus TCP (Ethernet) the master is referred to as the Client and the slave is a Server.
Node-RED will be used to create a single Modbus flow. We will communicate to our Solo process temperature controller using Modbus RTU on a serial RS485 network. The present and set values of the controller will be read. These values will then be written to our Click PLC using an Ethernet Modbus TCP network. A set value from an analog input on the Click will be used to then write to the Solo. This will happen every 200 milliseconds or 5 times per second.
Let’s get started using Node-RED for Modbus communication. Continue Reading!
We will now be installing the Node-RED software on our Windows 10 computer. Node-RED is a powerful and easy programming tool that will allow you to join together hardware devices, APIs (Application Programming Interface), and online services. This joining of information is part of the smart factory. Internet of Things (IoT), Industrial Internet of Things (IIoT), Industry 4.0, and Smart Production are just a few of the other labels that have been applied to this type of technology.
Node-RED provides a browser-based flow editor. This provides an easy way to visually see and modifies your program flow. Flows can then be deployed to the runtime in a single click. Node-RED is built on Node.js. This lightweight runtime can be deployed on low-cost hardware (Raspberry Pi ) or cloud services (Microsoft Azure). This has the ability to bring data collection, analysis, and storage closer to the actual device. Real-time edge computing can then be achieved without latency issues.
In this series we will be using Node-RED in some of the following ways:
– Connect to our industrial equipment using the Modbus protocol.
– Display Information on a user interface, HMI, or dashboard
– Log information into a database
– View information in the database through spreadsheets such as Excel.
Let’s get started by installing Node-RED. Continue Reading!
MQTT protocol is used for machine to machine (M2M), internet of things (IoT) communication. This publish/subscribe messaging is used where limited device resources are available or network bandwidth is low. The MQTT protocol provides small size, low power usage, minimized data packets, and efficient distribution of information to one or many receivers.
The Stride MQTT Gateway is an industrial 4.0 hardware component (IIoT – Industrial Internet of Things) that provides isolation and can easily interface with existing Modbus RTU and Modbus TCP communication protocols.
We will again be connecting a Stride MQTT Gateway to a Solo process temperature controller with Modbus RTU(RS485). The MQTT Gateway will communicate to the Adafruit IO Broker. The broker can display, log, and allow us to control the data. This is done in an easily configured interface. Let’s get started. Continue Reading!