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Click Click PLUS Communication Counters EasyPLC Machine Simulator Modbus RTU Modbus RTU Modbus TCP PLC PLC Basics PLC Learning

EasyPLC Palletizing Robot Programming Click PLC

The EasyPLC palletizing robot will demonstrate sequencing and robot control using a PLC. This palletization process will fill a box container with six cans. A servo-controlled gantry robot using x and y is used to do this operation. The complete box will then travel along to another conveyor to an unloading area. A robot will then pick up the box and place this on a pallet.
EasyPLC Palletizing Robot Programming Click PLCWe will discuss and show you how to program this EasyPLC palletizing robot machine using the five steps for PLC program development. This will involve all the ladder logic to load and unload using the robot simulator. This PLC simulator will show sequencing instructions. A drum instruction in the PLC will be used with events and a counter to load the box with six cans. Another drum instruction in the PLC, with time, will be used to unload the container onto a pallet. An Automation Direct Click PLC will be used for this application, but the general methods can be used for just about any PLC on the market. Serial Modbus RTU communication between the machine simulator and the Click PLC will be used. An Ethernet connection will be used with the Click programming software. Let’s get started.

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Articles Communication Ethernet IP Client Ethernet IP Server HMI Modbus RTU Modbus TCP MQTT PLC PLC Basics PLC Learning

Don’t Get Caught Without These 3 PLC Requirements

If you are looking to purchase a PLC system, there are three key components that you should look for. If your current system does not contain these features, you need to replace it with one that does as soon as possible. The three most important features you should look for in your new PLC system are the open communications protocol, the ability to integrate easily with other methods, and the ability to have remote access. Without these three essential requirements, your PLC system will be far less effective and will be more expensive to operate than it needs to be.
Don't Get Caught Without These 3 PLC RequirementsWe are all data companies that need the information for continued improvement. The industrial internet of things (IIoT) is essential, and the ability to take advantage of this starts with the hardware you specify for your PLC control. PLCs are now considered edge devices. This means that information should be able to be sent and received to the PLC controller when it is required.

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BRX Do-More Click Click PLUS Communication Modbus RTU Modbus RTU Modbus TCP Modbus TCP PLC Solo Process Temperature Controller

BRX Do-More PLC Using Modbus IO Scanner Profile


The Do-More Designer Programming Software (2.9) or higher includes a Modbus I/O Scanner with some profiles for Modbus Server (Slave) devices. This will greatly reduce the time it takes to implement and troubleshoot communications in your projects. Modbus communications are done independent of the PLC scan time and will have little or no ladder logic for the program.
Last time we communicated to a Solo process temperature controller via Modbus RTU RS485. (twisted pair) We manually set the Modbus IO scanner, reading the present value (PV) and set value (SV) of the Solo. The writing of the set value (SV) located within the BRX Do-More controller was also done. This was all be done without using any ladder logic code. We will now use the Modbus profile in the Modbus IO Scanner to connect a Click Plus PLC to our RS485 network. Using the Modbus scanner to write and read instructions we will also show how to use the ladder logic code with our scanner. Let’s get started.

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BRX Do-More Communication Modbus RTU Modbus RTU PID Control PLC Solo Process Temperature Controller

BRX Do-More Simple Modbus Serial Communication


The newest version of the Do-More Designer Programming Software (2.9) includes a Modbus I/O Scanner. This Modbus scanner will simplify Modbus RTU serial communications to any device. Communications are done independent of the PLC scan time and will have little or no ladder logic for the program.
BRX Do-More Simple Modbus Serial CommunicationWe will be communicating to a Solo process temperature controller via Modbus RTU RS485. (twisted pair) Setting up the Modbus IO scanner and reading the present value (PV) and set value (SV) of the Solo. We will also write the set value (SV) located within the BRX Do-More controller. Communications will happen without using any ladder logic code. Let’s get started.

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Communication Ethernet IP Client Ethernet IP Server Modbus RTU Modbus TCP PLC Productivity 2000

Productivity 2000 Series PLC – P2000 Hardware

The Productivity 2000 series of programmable logic controllers has a slim DIN rail density form factor. This means that this micro-modular PLC can have a power supply, CPU, and seven IO modules in only 10-1/2 inches. Input and output cards can be installed, removed, or replaced without turning the power off to the PLC system. (Hot-swappable) This means that your system can remain running while troubleshooting your system hardware. The Productivity 2000 hardware supports up to 240 local I/O for discrete, analog, and motion applications with a high-performance CPU equipped with five communications ports and 29 discrete and analog I/O modules. Several remote IO options are available on this award-winning PLC in the Productivity series family.
Productivity 2000 Series PLC - P2000 Hardware FeaturesProductivity 1000 (Stackable Micro PLC)
Productivity 2000 (Micro Modular Programmable Controller)
Productivity 3000 (Modular Programmable Controller)
These three series by FACTS engineering currently make up the Productivity Series PLC from Automation Direct.
We will be looking at the features of the powerful P2000 controller. Let’s start by looking at the P2000 hardware.

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Click Click PLUS Communication EasyPLC Machine Simulator Modbus RTU Modbus TCP PLC PLC Learning

Click PLC EasyPLC Gantry Simulator

The Machine Simulator (MS) is part of the EasyPLC software suite. It has many built-in machines that can be programmed. The gantry loader is one of these machines. It will pick up metal boxes from a conveyor and place two on a wooden pallet. The Click PLC will be used to program this virtual machine.
Click PLC EasyPLC Gantry SimulatorUsing the Click Plus PLC, we will connect the simulator to the gantry loader machine. This will be done using Modbus TCP (Ethernet) for communications. Using the five steps for program development we will show how this is programmed. The logical sequence step will include a flow chart and a sequence of operations. The sequence of operations will be done using indirect addressing in the Click PLC. Let’s get started.