PLC Program Example – Paint Spraying

We will look at a PLC basic tutorial of a paint spraying station. Following the five steps to program development, this PLC programming example should fully explain the procedure for developing the PLC program logic. Ladder logic will be our PLC programming language. We will use the Do-more Designer software, which comes with a simulator. … Read more

PLC Programming Example – Process Mixer

We will apply the five steps to PLC Program development to our following programming example of a process mixer. The process mixer will be programmed using ladder logic. We will discuss each step of the PLC program development. 1 – Define the task: How does the process mixer work? A normally open start and normally … Read more

Five Steps to PLC Program Development

steps plc program development

Programming a PLC can sometimes be a daunting task. The best method is to break the task into smaller steps. These are the steps that I have used for years to develop PLC programs. We will apply them to a die-stamping application. Step 1 – Define the task: What has to happen? This is written … Read more

Who Wants to Learn About On Off and PID Control?

Process control can be a bit intimidating. We will try and break down both On/Off and PID control in a fun way. This is a simple analogy without any math. On-Off Control Explained On/Off control can be used effectively with temperature control. Everyone’s house usually has a temperature controller that uses an On/Off control. The … Read more

How to Make a One-Shot in the PLC

A one-shot in the PLC will turn an output on for one scan. This is used to trigger events that should only happen once. An example of this would be to increment a value in memory. If a one-shot is not used, then every scan of the PLC will increment the value. What is a … Read more

How PLC Outputs Work – Discrete and Analog

This post is a further follow-up from my original ‘Here’s a Quick Way to Understand PLC Inputs and Outputs.’ There are two different kinds of PLC outputs, Discrete and analog. Discrete outputs are either ‘ON’ or ‘OFF’; 1 or 0. You can think of them as a single light bulb. Analog outputs have a range … Read more