Building a PLC Program Part 3 – Traffic Light

In part 1, we looked at writing PLC programs to control a traffic light using discrete bits and timed sequencing using indirect addressing. Part 2 used indirect addressing for inputs and output to control the program’s sequence of pneumatic (air) cylinders. We will now return to the traffic light application and expand our program significantly. … Read more

How PLC Outputs Work – Discrete and Analog

This post is a further follow-up from my original ‘Here’s a Quick Way to Understand PLC Inputs and Outputs.’ There are two different kinds of PLC outputs, Discrete and analog. Discrete outputs are either ‘ON’ or ‘OFF’; 1 or 0. You can think of them as a single light bulb. Analog outputs have a range … Read more

How PLC Inputs Work – Discrete and Analog

This post is a further follow-up from my original ‘Here’s a Quick Way to Understand PLC Inputs and Outputs.’ There are two different kinds of PLC inputs, Discrete and analog. Discrete inputs are either ‘ON’ or ‘OFF’; 1 or 0. You can think of them as a single switch. Analog inputs have a range to … Read more

How to Troubleshoot a PLC – Ladder Logic

We will look at how to troubleshoot a plc racing condition. Two examples are explained in racing conditions in the PLC. The PLC will update only at the end of the program logic. Items set will not happen until the I/O is refreshed. How to trigger events when you want them is discussed. Your control … Read more

How to Implement Omron PLC Host Link Protocol

The hostlink communication protocol is a method developed by Omron for communication to PLCs and other equipment. This ASCII-based protocol is used over RS232 or RS422/RS485. It is a many-to-one implementation, meaning you can communicate with up to 32 devices back to a master. (1: N) This communication on the industrial floor can control PLCs, Temperature … Read more

Speaking to Individual People – Be Heard

Speaking to individual people is thought to be an easy task. Are you being heard and understood? Talking to individuals is a complex thing. Everyone is unique and has something to contribute. The way we conduct ourselves will determine how we are perceived. It boils down to our ability to modify our behavior to allow … Read more