Who Wants to Learn About On Off and PID Control?

Process control can be a bit intimidating. We will try and break down both On/Off and PID control in a fun way. This is a simple analogy without any math. On-Off Control Explained On/Off control can be used effectively with temperature control. Everyone’s house usually has a temperature controller that uses an On/Off control. The … Read more

PLC Discrete Inputs Tutorial – Normally Open vs Closed Contacts

This post is a further follow-up from my original ‘Here’s a Quick Way to Understand PLC Inputs and Outputs.’ There are two different kinds of PLC inputs, Discrete and analog. Discrete inputs are either ‘ON’ or ‘OFF’; 1 or 0. You can think of them as a single switch. Analog inputs have a range to … Read more

Unlock 32-Device Control: Omron’s Secret Protocol Revealed

The hostlink communication protocol is a method developed by Omron for communication to PLCs and other equipment. This ASCII-based protocol is used over RS232 or RS422/RS485. It is a many-to-one implementation, meaning you can communicate with up to 32 devices back to a master. (1: N) This communication on the industrial floor can control PLCs, Temperature … Read more

Learn PLC Programming – The Secret of Counters in the PLC Now!

We will now look at the secret of using counters in the PLC. (Secret Using Counters) Counters are used in the majority of PLC programs. This is especially true if part of your SCADA system. Counters like the animated picture above count things. In this situation, we count the number of turns the little guy … Read more

The Secret of Using Timers – PLC Programming

We will now look at the secret of using timers in the PLC. Timers are used in the majority of PLC programs. There are also a wide variety of off-the-shelf industrial timers that you can use. The implementation of timers can be vast; however, it all starts with a TIMING CHART. Timing Chart – Secret … Read more

Master PNP & NPN Sensor Wiring: Pro PLC Connection Secrets!

Here’s a Quick Way to Wire NPN and PNP devices I often get asked how to wire NPN and PNP devices to the programmable logic controller. This can be unclear at first when looking at the wiring diagrams. I have managed to destroy a few sensors in the process….. so let’s get started, and I … Read more

How to make a Start Stop Jog circuit in a PLC

Looking at a stop-start jog circuit in the PLC will help us understand the differences in hard-wiring the circuit and programming. Basic Start Stop Circuit Let’s start with the primary start-stop circuit. Here is what it looks like hard-wired. (Physical switches wired to outputs devices, such as motor contactors and relays.) When the start pushbutton … Read more

Misc Tips

Video Library (Humix) In Process… Solo SL-SOFT Installation – Temperature Controller Configuration and Monitoring Software – Video Solo Process Temperature Controller – Video (Older Software Version) Analog Input to a Solo Process Temperature Controller Video Implementing Solo Process Temperature Controller AdvancedHMI to Solo Temperature Controller – Video BRX Do-More PLC Modbus RTU to Solo Controller – Video Productivity 1000 … Read more

PLC Basics – Programmable Logic Controller

plc basics programmable logic controller

Learning programmable logic controllers (PLC) include understanding of the basic components, language, numbering systems, program development. PLC Basics will help in your learning of the programmable logic controller. If this is your very first time programming a PLC, we suggest you check out our beginner’s guide to programmable logic controllers. Hardware and Software – PLC … Read more

Here is a Method That can Help You with Difficult Level Sensing

Turn a capacitive proximity sensor into a level sensor. This is ideal for tanks and vessels you cannot drill through the side for mounting. Wrap the bare wire around the sensing head and extend it to the length you need to detect. Insulate the wire using electrical tape, but leave the end exposed. This acts … Read more