Click PLC PID Instruction & Auto Tuning with Factory IO Now!

A PID (Proportional, Integral, and Derivative) control is possible with the Click PLC. The Click Programming Software version 2.50 now includes PID. This features 8 full-featured control loops with an easy graphical user interface (GUI). PID will run on all of the Ethernet-enabled Click PLCs. We will be using this PID along with a Factory … Read more

Click PLC PID Function with Factory IO 3D Simulation Now!

A PID (Proportional, Integral, and Derivative) control is possible with the Click PLC. A sample program was written for this PLC by Bernie Carlton in the following thread from the Automation Direct Forum. This was based on the math/process presented by Tim Wescott on is paper titled PID without a Ph.D. We will be using … Read more

Universal Signal Conditioner and Isolator

Signal conditioners are used with analog current and voltage signals. They have the ability to change your input analog signal to another output analog signal. As an example, we can have 4-20mA analog input and change it to a 0-10VDC output signal so we can wire this into our PLC. Typically signal conditioners will also … Read more

Click PLC Analog Dusk to Dawn Programming Tutorial

Click PLC Analog Dusk to Dawn Program Example

A dusk to dawn sensor usually is discrete on/off of the lighting control. If we want to vary the lights to mimic more of the sunset and rise, we would use an analog output to control the lights. I was recently asked about such a program. Every day they wanted the lights to go off … Read more

MOSAIC Safety Controller Emergency Stop

The MOSAIC Modular Safety Integrated Controller can be programmed for your safety control application. Steps to programming our MOSAIC include writing the program, verification, simulation, downloading and monitoring. We will be looking at the E-STOP instruction part of our program. Our first program included writing, verifying, simulating and monitoring our MOSAIC Safety emergency stop switch … Read more

Why Ultrasonic Sensors Outlast Every Other Switch on Your PLC

An ultrasonic sensor (switch) is able to detect object presence without physical contact (limit switch). No physical contact means that the switch has no parts that will wear out. The life span of the sensor is increased with less maintenance. An ultrasonic sensor will use sound waves to detect objects. These sound waves are at … Read more

MOSAIC – MOdular SAfety Integrated Controller

Safety controllers monitor over-voltage / short circuit protection, redundant relays, and positive guided contacts to provide a level of fail-safe operation for applications. The modular MOSAIC safety controller is an expandable, cost-effective choice over standalone safety relays. Especially as the required number of relays/channels increases. It will also reduce the wiring of your safety circuits. … Read more

MOSAIC Safety Programming: Save Hundreds of Hours Fast!

The MOSAIC Modular Safety Integrated Controller can be programmed for your safety control application. Steps to programming our MOSAIC include writing the program, verification, simulation, downloading and monitoring. Documentation has been included in this controller software that will save you hundreds of hours. Our first program included writing, verifying, simulating and monitoring our MOSAIC Safety … Read more

MOSAIC Safety Programming: Build Your Emergency Stop System

The MOSAIC Modular Safety Integrated Controller can be programmed for your safety control application. Steps to programming our MOSAIC include writing the program, verification, simulation, downloading, and monitoring. We will be using the MOSAIC Safety Designer software (MSD) to write, verify, and simulate our program. Our first program will have an emergency stop switch with … Read more

MOSAIC Safety Controller Installing Software

We will now install the MOSAIC safety controller software. The MOSAIC Safety Controller uses the MOSAIC Safety Designer Software to program and monitor your safety project. This MOSAIC Safety Designer Software (MSD) can be downloaded free of charge and includes a simulator. The latest MSD software is version 1.6.11. Our free downloaded software contains the … Read more