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How many ways can you program the PLC for the same function? The answer is allot of different ways. You can have ten different programmers working on the same program and get ten different automatic control PLC programs. Sure they may have similarities but, they are all unique in their code within the PLC. As a system integrator you will see many different ways of programming the PLC. We will now look at reprogramming our palletizer example using drum instructions. (Sequencer)
Last time we applied the five steps to PLC program development to a palletizer example. We will review our steps and then change our programming code to incorporate the drum instructions. Like our original example we will allow the operator to change the layers of boxes you want on each skid. We will also add in this example a manual operation sequence to cycle thought each of the steps for troubleshooting the program.
Developing the PLC program is a process that can be clearly defined. In our series on the five steps to PLC program development we have done some similar practical examples.
PLC Programming Examples – Five Steps to PLC Program Development – Press
– Process Mixer
– Shift Register (Conveyor Reject)
– Paint Spraying
– Delay Starting of 7 Motors – Pick and Place
– Sorting Station (Shift Register)
We will apply the five steps to PLC program development to a sorting station example. The program will use shift registers to track coloured parts down a conveyor and sort depending on colour into one of three locations.
Our first program for the BRX PLC involved a start stop jog circuit. We will now use the Do-More Designer Software to modify this program while the PLC is scanning the logic. This is referred to as online programming or online editing. As a system integrator, this ability can prove very useful to you in the field when commissioning your automation system.
We will also be using the special Debug Mode of the software to monitor the ladder logic status and bits on a scan by scan basis. Forcing the inputs and outputs, we will control the execution of the PLC scan. This is a great feature of the Do-More Designer software.
Here is a link explaining the logic behind our circuit. How to Make a Start Stop Jog Circuit in a PLC
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