The productivity open P1AM I/O interface chip-set supports the full suite of Productivity 1000 I/O expansion modules. These modules are industry approved and proven in the industrial environment. Modern industrial signal levels for digital and analog inputs and outputs are used.
P1000 modules available to you include the following:
• High-speed Input
We will be wiring and programming our P1-4ADL2DAL-1 combination analog input and output module that came with the P1AM-START1 ProductivityOpen starter kit with Ethernet. Let’s get started. Continue Reading!
The Productivity 1000 PLC can communicate to a remote I/O (input and output) controller modules using the Modbus protocol for communications. The BX-MBIO provides both Modbus RTU and Modbus TCP interfaces. Modbus RTU is a serial communication and Modbus TCP is an Ethernet communication. Modbus RTU is supported over an RS-485 serial connection. Modbus TCP is supported over an Ethernet connection. They function as listening/replying devices (slave, server) and can connect with any mastering (master, client) device that communicates using the Modbus protocol.
Previously we looked at the BX-MBIO Modbus RTU TCP Remote IO Controller wiring and configuration.
Modbus RTU TCP Remote IO Controller BX-MBIO
– BX-MBIO Hardware Video
– BX-MBIO Powering and Configuring Video
We will connect the Productivity 1000 PLC to the Modbus remote IO. This will be done using the Modbus TCP and Modbus RTU protocol. Ethernet and serial RS485 communication to the BX-MBIO unit will be the media.
The BX-MBIO remote I/O expansion units feature the following:
• RJ45 Ethernet port for communications via Modbus TCP
• RS485 serial port for communications via Modbus RTU
• Supports up to 8 additional Expansion Modules (Add the discrete or analog I/O you require)
• AC and DC powered units available
• AC powered units include an integral 24VDC auxiliary output power supply
• Power connector and serial port connector included
Let’s get started. Keep on Reading!
The P1AM-GPIO is an industrial rated shield for the P1AM-100 Arduino system. It provides a connection from most of the P1AM-100 GPIO pins to the front 18 position terminal block connector.
We will be looking at the wiring and programming of this input and output industrial rated shield that mounts on the left side of the P1AM-100 CPU arduino unit.
Analog points will be wired to a potentiometer and LED (light-emitting diode) for demonstration of the voltage range that we can input and output. Digital points will be wired for discrete input and output using a pushbutton switch and LED. PWM (pulse width modulation) will also be used to control the brightness of a LED connected to a digital output. Let’s get started. Continue Reading!
Signal conditioners are used with analog current and voltage signals. They have the ability to change your input analog signal to another output analog signal. As an example, we can have 4-20mA analog input and change it to a 0-10VDC output signal so we can wire this into our PLC. Typically signal conditioners will also electrically isolate the input and output signals. This is either done by magnetic or optical isolation. You would usually specify the input and output signals that are required in your circuit to choose the signal conditioner required. Using a universal signal conditioner will take a variety of signals and is a great product to use in troubleshooting analog circuits.
We will be using a universal signal conditioner to convert a thermocouple temperature input into a 0-10VDC linear output. This will be wired into the analog card of the Click PLC.
Let’s get started. Continue Reading!
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The SOLO Temperature Controller is a single loop dual output process temperature controller that can control both heating and cooling simultaneously. It is available in 1/32, 1/16, 1/8 and 1/4 DIN panel sizes and is UL, CUL and CE approved. The name of temperature controller is deceiving. This unit will also accept voltage and current into them, which is great for process control.
Recently I was asked: How you can change the pressure value from PSI to Bar?
They were bringing into the controller a voltage signal. This can be scaled using the tP-H (High level signal) and tP-L (Low level signal). The units on the display scaled for you. The default is -999 to 999. See section 11-2 of the following information guide that comes with the controller. Continue Reading!
We will create a simple and inexpensive analog voltage tester for a PLC using a potentiometer and a 9VDC battery. The potentiometer will be 5K ohms. This should be enough impedance for most analog inputs of the programmable logic controller. (PLC) Voltage impedance for analog voltage inputs are in the mega ohm range where current input is typically 250 ohms. Our tester will be for analog voltage inputs (0-10 VDC). Check your input specifications before wiring anything to your PLC. I have used this tester for other voltage inputs along with a meter to ensure that the voltage levels do not get out of range for the input signal.
Analog inputs to the PLC are continuous and can come in a variety of signals. These signals can come from temperature, flow rate, pressure, distance, etc. Continue Reading!
Allot of times in industrial environments we get noise on the analog signal input to PLC’s or other controllers. The noise can be generated by motors, bad wiring, etc.
Placing a 1- 100 uF capacitor on the input signal and ground (common to the cabinet) will reduce the noise that the input is receiving.
If you have any questions or need further information please contact me.
If you’re like most of my readers, you’re committed to learning about technology. Numbering systems used in PLC’s are not difficult to learn and understand. We will walk through the numbering systems used in PLCs. This includes Bits, Decimal, Hexadecimal, ASCII and Floating Point.
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