Turn Your PLC into a Data Goldmine with Modbus TCP Logging

Using Visual Basic 2015, we will log three holding registers from the PLC, along with the time and date, into a Microsoft Access Database. We will log every minute to the database, including the information we collect from the PLC via Modbus TCP (Ethernet). All code will be done and shown so you can implement … Read more

Master Industrial Temperature Control with Modbus Magic

Modbus RTU will be the serial (RS485) method in which we will communicate between the AdvancedHMI Screen and the Automation Direct Solo Process Temperature Controller. We can address up to 247 (Solo 1 to 247) devices on this master-slave protocol. A maximum of 32 devices (Nodes) on the network can communicate to the master. A … Read more

Complete SOLO Controller Guide: Wire & Configure Like a Pro

Implementing the Solo Process Temperature Controller

The SOLO Temperature Controller is a single-loop dual-output process temperature controller that can control both heating and cooling simultaneously. It is available in 1/32, 1/16, 1/8, and 1/4 DIN panel sizes and is UL, CUL, and CE-approved. There are four types of control modes: PID (Auto Tuning (AT) function) – Solo Control Modes P stands … Read more

The Hidden Language of PLCs: How Bits Control Everything

plc basics programmable logic controller

People often ask “What is a PLC?” and “PLC Meaning”. A programmable logic controller (PLC) is a piece of hardware that isolates inputs from outputs. Programs are written to look at the inputs solve logic and set the outputs to perform work. Today we are going to look at the basic fundamental way we program. … Read more

Excel Conditional Movement of Data

Excel Conditional Movement of Data

I have been recently asked how you can move data conditionally on an excel spreadsheet once the information has been obtained from the PLC? Monthly data was being collected from the PLC and put on an excel spreadsheet using Omron CX-Server DDE. They wanted at the beginning of each month to move the data to … Read more

These 3 Free PLC Tools Will Save You Hours of Coding

Three Free PLC Programming Software Tools

Manufacturers have software to program the programmable logic controller (PLC) or the human-machine interface (HMI). However, there are a few free tools that will help in the development of your PLC programs. We will look at three software tools and show how beneficial they can be to you. Free PLC Software Tools Synergy – Share … Read more

Find Your Manufacturing Beat: Takt Time Secrets Revealed

Find Your Manufacturing Beat: Takt Time Secrets Revealed

Takt time is the beat of manufacturing. It is the rhythm of the company for making products or delivering services. Do you know what yours is? Let’s look at takt time and determine how to use it to our advantage. What is Takt Time? (Discover Takt Time) This is a German word taken from beats … Read more

What are the Different PLC Programming Languages

PLC programs are typically written in a particular application on a personal computer, then downloaded to the PLC. This downloaded program is similar to compiled code to keep the program efficient. The program is stored in the PLC in battery-backed-up RAM or non-volatile flash memory. Five Different PLC Programming Languages Albert Einstein said, “The world … Read more

Automate PLC Alerts: Send Smart Emails with VB6 Magic!

Simple mail transfer protocol (SMTP) is the email protocol for sending information. We can use this ability to email from our data logged from the PLC. Faults or errors the PLC detects can be emailed to individuals for correction. Shift reports on productivity can be automatically emailed to recipients. Note: Google is removing “Less Secured … Read more