ACC Automation: PLC & Industrial Control Learning
Practical Tips and Techniques
The click plc has a real-time clock that will allow us to control outputs based on a date or time of day. This real-time clock (RTC) can be set from the click programming software or through the program of the controller. Our programs in the click can use the following calendar and clock values: SD19 … Read more
We will now look at the click PLC Modbus ASCII protocol. This communication will happen in PLC ladder logic and communicate through the serial port (RS485) to a Solo process temperature controller. Modbus ASCII will be the communication protocol. Modbus is a communication protocol used to transmit information over serial lines between electronic devices. The … Read more
A PID (Proportional, Integral, and Derivative) control is possible with the Click PLC. A sample program was written for this PLC by Bernie Carlton in the following thread from the Automation Direct Forum. This was based on the math/process presented by Tim Wescott on is paper titled PID without a Ph.D. We will be using … Read more
We will now wire a stack light to the Click PLC. Stack lights are usually modular stackable components that provide a visually illuminated and audible indication for machines, systems, and processes. They are usually located on top of equipment to provide this notification to personnel in the area. Stack lights are also known as signal … Read more
The Ethernet Click PLC high-speed counter has seven different modes of operation. In Part 1 we discussed the High Speed Count Mode, Interval Measurement Mode, Duration Measurement Mode and Frequency Measurement Mode. This 100 kHz counter can accept Up, Down, Up/Down, Pulse/Direction, or Quadrature (with Z) inputs. We will be looking at the last three … Read more
The Click PLC family has been updated, and now has the ability to use high speed counting. This is available on all of the Ethernet units that have DC inputs. The faster processor on the Ethernet unit (3 to 10 times faster than the basic unit) allows this capability. There are seven (7) different modes … Read more
We will now look at the programming and wiring of a rotary encoder to the Click PLC input. Rotary encoders are modern digital devices that have taken over from the potentiometer in stereos and many other applications. This is because of their fine digital control, and they can fully rotate without end stops. We can … Read more
Firmware is usually PLC operating system code that is written into a read only memory. The BIOS (Basic Input Output System) of a PC (personal computer) is a good example of firmware. It provides the low level interface between the hardware and software. The Click PLC firmware comes with the programming software. https://support.automationdirect.com/products/clickplcs.html We will … Read more
We will now configure and operate Analog inputs and outputs on our BRX Do-More controller. One of the features of the BRX Series PLC is the ability to expand its capability to fit your application. This is easily done by “snap-on” modules that will fit on the side of the BRX MPU (Multi-Processor Unit). As … Read more
We will now look at the parts of a PLC system. When I was in school PLCs were just in their infancy. We were taught that the PLC consisted of the central processing unit (CPU), analog and digital inputs, and outputs. Everything was programmed with dedicated handheld devices and/or software devices on specialized hardware. We … Read more