Horner XL4 Numbering System and Addressing

We will now look at the Horner XL4 numbering system and addressing. Data is stored in different memory-type locations called registers. The registers can be either bits or words (16bit). Multiple registers can be used together to store a 32-bit value. (Double word) This all in one controller has several additional registers to handle some … Read more

PLC Components Overview: CPU, I/O, HMI & Programming Tools

We will now look at the parts of a PLC system. When I was in school PLCs were just in their infancy. We were taught that the PLC consisted of the central processing unit (CPU), analog and digital inputs, and outputs. Everything was programmed with dedicated handheld devices and/or software devices on specialized hardware. We … Read more

Horner XL4 Setup: Bridge Controller & Cscape Communication

We program the Horner XL4 OCS all-in-one controller by using Cscape. We will now use our Cscape software to establish communication. Last time we customized Cscape with icons to make it easier to find, communicate and control the unit. There are two different ways to communicate to the XL4 OCS controller, Ethernet and Serial. There … Read more

Master Click PLC Memory: Bits, Words & Addressing Secrets

Continuing our series, we will now look at the numbering systems and addressing used in the Click PLC. Previously we have discussed: System Hardware – Video Installing the Software – Video Establish Communication – Video The programming software and manuals can be downloaded from the Automation Direct website free of charge. These are being used exclusively … Read more

Unlock Your Click PLC: Master PC Communication in Minutes!

So far in this series, we have discussed the Click PLC System Hardware (Video) and Installed the Software (Video). Today we will be establishing PC to PLC communications. This will allow us to program, edit or alter the way in which our Click PLC will function. 

Turn Your PLC into a Data Goldmine with Modbus TCP Logging

Using Visual Basic 2015, we will log three holding registers from the PLC, along with the time and date, into a Microsoft Access Database. We will log every minute to the database, including the information we collect from the PLC via Modbus TCP (Ethernet). All code will be done and shown so you can implement … Read more

Complete SOLO Controller Guide: Wire & Configure Like a Pro

Implementing the Solo Process Temperature Controller

The SOLO Temperature Controller is a single-loop dual-output process temperature controller that can control both heating and cooling simultaneously. It is available in 1/32, 1/16, 1/8, and 1/4 DIN panel sizes and is UL, CUL, and CE-approved. There are four types of control modes: PID (Auto Tuning (AT) function) – Solo Control Modes P stands … Read more

USB to Serial Communication Device Driver Configuration Tutorial

We will be installing a USB to rs485 installation on our computer. The USB-485M is a 2-wire USB to RS-485 serial communication adapter for RS485 use. It does not require an external power supply or complicated configuration. It has a Type A (plug) USB connector for the computer side and a universal female RJ45/RJ12 modular … Read more

The Hidden Language of PLCs: How Bits Control Everything

plc basics programmable logic controller

People often ask “What is a PLC?” and “PLC Meaning”. A programmable logic controller (PLC) is a piece of hardware that isolates inputs from outputs. Programs are written to look at the inputs solve logic and set the outputs to perform work. Today we are going to look at the basic fundamental way we program. … Read more