Horner XL4 System Hardware – All In One

The Horner XL4 OCS is an All-in-one controller. This means that this modern unit combines a logic controller, operator interface, I/O and networking all into one package. This OCS (Operator Control Station) family was first released in 1998. New features to the line-up have been added over the years. Today the OCS family has a … Read more

How PLCs Remember: Shift Registers Unlock Your Past Data!

A lot of times when programming a PLC you need to track what has previously happened. Shift registers allow you to do just that. The Click PLC has a shift register in the instruction set. We will discuss the shift register and look at an example.

Click PLC Software Setup: Zero to Programming Fast Now!

Previously we discussed the Click PLC System Hardware – Video. Today we will be installing the free software required to program the PLC. This includes the actual program and communication drivers. The current version of the Click Software programming package can be downloaded here. Installation of this package is similar to the instructions below.

My Simple Method for Mastering Any New PLC System Fast

Many people ask me what I do when looking at a new PLC model or system. My approach is very straight forward and we will view this in action with this Click PLC series. This series will go from examining the hardware to programming and communicating to the PLC in several ways. If you have … Read more

Industrial HMI Survival: From Lab to Factory Floor Secrets

Deploying an AdvancedHMI project on the industrial floor sounds like an easy task, but there are a few things that you should consider. The HMI (Human Machine Interface) user interface will run on a computer. The industrial environment is one in which temperature, dust, electrical noise, etc. are always present. This can also be combined … Read more

Turn Your PLC into a Data Goldmine with Modbus TCP Logging

Using Visual Basic 2015, we will log three holding registers from the PLC, along with the time and date, into a Microsoft Access Database. We will log every minute to the database, including the information we collect from the PLC via Modbus TCP (Ethernet). All code will be done and shown so you can implement … Read more

Master Industrial Temperature Control with Modbus Magic

Modbus RTU will be the serial (RS485) method in which we will communicate between the AdvancedHMI Screen and the Automation Direct Solo Process Temperature Controller. We can address up to 247 (Solo 1 to 247) devices on this master-slave protocol. A maximum of 32 devices (Nodes) on the network can communicate to the master. A … Read more

The Hidden Language of PLCs: How Bits Control Everything

plc basics programmable logic controller

People often ask “What is a PLC?” and “PLC Meaning”. A programmable logic controller (PLC) is a piece of hardware that isolates inputs from outputs. Programs are written to look at the inputs solve logic and set the outputs to perform work. Today we are going to look at the basic fundamental way we program. … Read more

Excel Conditional Movement of Data

Excel Conditional Movement of Data

I have been recently asked how you can move data conditionally on an excel spreadsheet once the information has been obtained from the PLC? Monthly data was being collected from the PLC and put on an excel spreadsheet using Omron CX-Server DDE. They wanted at the beginning of each month to move the data to … Read more