Build Your Own FREE PLC Training Lab with Real HMI Control

We will now create a PLC with HMI Training and learning environment. We will use the Automation Direct Do-More programming software tied into the Advanced HMI learning package via Modbus TCP. All of the software is free and fully functional. Learn PLC programming and use a powerful HMI (Human Machine Interface) easily and freely. Setting … Read more

Supercharge PLC Data Extraction with VBA and Modbus!

We are using Modbus TCP protocol, reading ten registers in the PLC, and displaying a bar graph in Excel. e will use Visual Basic for Applications (VBA) to communicate with a PLC. Previously we have used VB6 to communicate Modbus TCP. Sequence for Modbus TCP on Excel using VBA The following steps will be done: … Read more

These 3 Free PLC Tools Will Save You Hours of Coding

Three Free PLC Programming Software Tools

Manufacturers have software to program the programmable logic controller (PLC) or the human-machine interface (HMI). However, there are a few free tools that will help in the development of your PLC programs. We will look at three software tools and show how beneficial they can be to you. Free PLC Software Tools Synergy – Share … Read more

What are the Different PLC Programming Languages

PLC programs are typically written in a particular application on a personal computer, then downloaded to the PLC. This downloaded program is similar to compiled code to keep the program efficient. The program is stored in the PLC in battery-backed-up RAM or non-volatile flash memory. Five Different PLC Programming Languages Albert Einstein said, “The world … Read more

Master PLC Logic: Build a Complete Paint Spray System

We will look at a PLC basic tutorial of a paint spraying station. Following the five steps to program development, this PLC programming example should fully explain the procedure for developing the PLC program logic. Ladder logic will be our PLC programming language. We will use the Do-more Designer software, which comes with a simulator. … Read more

PLC Program Example – Shift Register (Conveyor)

We apply the five steps of PLC development to a plc shift register example. This PLC programming example will use a shift register to reject a product on a conveyor. When programming a PLC, you need to track what has previously happened. Shift registers allow you to do just that. We will look at a … Read more

Master PLC Programming: Build a Process Mixer Step-by-Step

We will apply the five steps to PLC Program development to our following programming example of a process mixer. The process mixer will be programmed using ladder logic. We will discuss each step of the PLC program development. 1 – Define the task: How does the process mixer work? A normally open start and normally … Read more

Build Powerful PLC Die-Stamping Controls in 5 Simple Steps

steps plc program development

Programming a PLC can sometimes be a daunting task. The best method is to break the task into smaller steps. These are the steps that I have used for years to develop PLC programs. We will apply them to a die-stamping application. Step 1 – Define the task: What has to happen? This is written … Read more

Now You Can Have Data Logging Free

A data logger is also known as a data recorder or data acquisition. It is a method to record data over some time and events. The recorded information can come from sensors in the field. They can be digital or analog. Digital data can be used for counts, times, events (motor overload), etc. With the … Read more