ACC Automation: PLC & Industrial Control Learning
Practical Tips and Techniques
A human-machine interface (HMI) is present in some form for every PLC. The HMI connects a user to a machine system to exchange information or control data. This interaction with the system can be through hardware or software. HMIs offer different people information and control in many ways for the automated system. Operators, supervisors, mechanics, … Read more
Developing a programmable logic controller (PLC) program can be broken down into five steps. These programming steps are as follows: Five Steps to PLC Program Development Step 1 – Define the task Step 2 – Define the Inputs and Outputs Step 3 – Develop a logical sequence of operation Step 4 – Develop the PLC … Read more
Programmable logic controllers (PLC) use a cyclic scan. The time that it takes to complete one scan is called Scan Time. Typical scan times range from 10 milliseconds to 10 microseconds. This translates from 0.01 to 0.0001 seconds per PLC scan. Understanding how the program scan will help us in programming and troubleshooting the PLC. … Read more
All programmable logic controllers (PLC) have the same numbering system at their core. This is the same with all computers as well. The status of any memory location can be either on or off. A one (1) will represent an on or “True” status and zero (0) will represent an off or “False” status. This … Read more
PLC memory is very similar to personal computer memory. There is the operating system and firmware of the processor and connected modules. PLC programs and data that are used by the program are also stored in the memory. We will now look at the basic understanding of memory in the PLC. Looking at two examples … Read more
PLC outputs are the next component of our PLC block diagram. The PLC program will control the outputs of the PLC. Controlling outputs is one way to get the inputs to change. We will be looking at digital and analog outputs that can be wired to the programmable logic controller. PLC troubleshooting outputs will also … Read more
PLC inputs are one component of our PLC block diagram. The output actions of the PLC will be controlled based on the inputs. We will be looking at digital and analog inputs that can be wired to the programmable logic controller. We will be looking at wiring of a normally open (NO) push button, normally … Read more
This article was written by Chris Urban, an automation educator and PLC trainer with over 30 years of hands-on teaching experience. Find Chris on YouTube and LinkedIn. — CU It’s a fair question — and there’s no simple answer. Let me give you an honest one. How the PLC Was Born The person who invented the PLC had a … Read more
We will now look at the tag numbering systems used with the Productivity Mini PLC P1-M622-16DR. The Productivity Suite Software allows us to use tags in the PLC. Tags are a method for assigning and referencing memory locations (numbering systems) within the programmable logic controller. They allow a more structured programming approach and are stored … Read more
One of the most powerful features of the Productivity Suite software is the built-in PLC simulator. If you don’t have the physical P1-M622-16DR hardware yet—or you’re developing logic at your desk before heading to the plant floor—the simulator lets you program, modify, and test your ladder logic without a single piece of hardware connected. This … Read more