The Hidden Language of PLCs: How Bits Control Everything

plc basics programmable logic controller

People often ask “What is a PLC?” and “PLC Meaning”. A programmable logic controller (PLC) is a piece of hardware that isolates inputs from outputs. Programs are written to look at the inputs solve logic and set the outputs to perform work. Today we are going to look at the basic fundamental way we program. … Read more

Master 7-Cylinder Sequencer: Program 500 Steps Like a Pro!

Master cylinder control with programmable 500-step sequences! Learn to build a 7-cylinder sequencer using AdvancedHMI and Modbus TCP. Full tutorial included. We will continue the series by looking at a sequencer controlling seven cylinders that can be taught. The cylinders can be programmed by the operator from the AdvancedHMI screen. You will be able to … Read more

Building a PLC Program – Part 5 – Simon Game

We will now look at the Game of Simon for our part 5 in this series of building a PLC program. Learning all about bit manipulation and sequencers Simon is a memory game introduced in 1978. It has four colored buttons, each producing a particular tone when it is pressed or activated by the device. … Read more

Build Your Own FREE PLC Training Lab with Real HMI Control

We will now create a PLC with HMI Training and learning environment. We will use the Automation Direct Do-More programming software tied into the Advanced HMI learning package via Modbus TCP. All of the software is free and fully functional. Learn PLC programming and use a powerful HMI (Human Machine Interface) easily and freely. Setting … Read more

These 3 Free PLC Tools Will Save You Hours of Coding

Three Free PLC Programming Software Tools

Manufacturers have software to program the programmable logic controller (PLC) or the human-machine interface (HMI). However, there are a few free tools that will help in the development of your PLC programs. We will look at three software tools and show how beneficial they can be to you. Free PLC Software Tools Synergy – Share … Read more

Find Your Manufacturing Beat: Takt Time Secrets Revealed

Find Your Manufacturing Beat: Takt Time Secrets Revealed

Takt time is the beat of manufacturing. It is the rhythm of the company for making products or delivering services. Do you know what yours is? Let’s look at takt time and determine how to use it to our advantage. What is Takt Time? (Discover Takt Time) This is a German word taken from beats … Read more

What are the Different PLC Programming Languages

PLC programs are typically written in a particular application on a personal computer, then downloaded to the PLC. This downloaded program is similar to compiled code to keep the program efficient. The program is stored in the PLC in battery-backed-up RAM or non-volatile flash memory. Five Different PLC Programming Languages Albert Einstein said, “The world … Read more

Master PLC Logic: Build a Complete Paint Spray System

We will look at a PLC basic tutorial of a paint spraying station. Following the five steps to program development, this PLC programming example should fully explain the procedure for developing the PLC program logic. Ladder logic will be our PLC programming language. We will use the Do-more Designer software, which comes with a simulator. … Read more

PLC Program Example – Shift Register (Conveyor)

We apply the five steps of PLC development to a plc shift register example. This PLC programming example will use a shift register to reject a product on a conveyor. When programming a PLC, you need to track what has previously happened. Shift registers allow you to do just that. We will look at a … Read more