Wiring a Stack Light to a PLC: Best Practices

Wiring a Stack Light to a PLC: Best Practices

A stack light is a valuable tool for displaying the status of a machine or process. This is used to draw the operator’s attention to the operation or condition of the machine. It is usually a vertical tower of colored lights programmed to turn on or off in various combinations to indicate different conditions. For … Read more

What is a proximity switch? (Sensor)

What is a Proximity Switch? (Sensor)

What is a proximity switch? A proximity switch is a type of sensor that detects the presence or absence of an object without physical contact. It uses electromagnetic fields, light, or sound to sense the proximity of an object. This technology is widely used in various industries for automation and control purposes. Proximity switches are … Read more

IoT Industry 4.0 Implementation and You

IoT Industry 4.0 Implementation and You

This introduction to IoT Industry 4.0 overviews the concepts and practical approach to the Industrial Internet of Things. Industry 4.0 builds on the digital revolution brought by Industry 3.0, which introduced computers like PLCs to the manufacturing floor and took us to the next level of technological advancement. The Internet of Things (IoT) protocol and … Read more

Mastering PLC – What you need to know!

In the current era of automation and digitization, Programmable Logic Controllers (PLCs) have emerged as integral components for varied industries, including manufacturing, construction, and more. Mastering the PLC and what you need to know involves different facets of the PLCs. Understanding their basics to troubleshooting common concerns is crucial in optimizing their efficiency and application. … Read more

Top 7 problems with beginners using ladder logic

Here are the top 7 problems and concepts beginners struggle with using ladder logic (Ladder Diagram). Ladder logic is a programming language used in PLCs, and it is based on the graphical representation of electrical relay logic circuits. Many beginners struggle with ladder logic because it requires a different mindset than traditional programming languages like … Read more

Programming Chain Conveyor Transfer with Do-More

Programming Chain Conveyor Transfer with Do-More

In this tutorial, you will learn how to program a chain conveyor transfer using Do-More. The EasyPLC software suite includes a Machine Simulator (MS) with pre-programmed machines, including the chain conveyor. This machine can move boxes of various sizes along the production line, transferring them to different locations. We will use the Do-More Designer PLC … Read more

Streamline Programming Do-More EasyPLC Transfer

Streamline Your Programming with Do-More PLC EasyPLC Easy Transfer Line

The EasyPLC Software Suite is a comprehensive package with PLC, HMI, and Machine Simulator software. It features a Machine Simulator (MS) that allows virtual communication with many programmable logic controllers (PLCs) in a 3D world with real-time graphics and physical properties. Our PLC programming example will follow the five steps to PLC program development. We … Read more

PLC Program Sequence for Efficient Robot Loading

PLC Program Sequence for Efficient Robot Loading Operations

Integrating automation and robotics has revolutionized modern industrial processes, particularly material handling. The EasyPLC Machine Simulator Robot Loader, which loads boxes onto skids in manufacturing facilities, can be used to help learn PLC programming. This 3D simulation robot loader communicates with a Click PLC through Modbus TCP (Ethernet) communication, enabling seamless coordination and control. The … Read more

PLC Multi Conveyor Feed Control Demystified!

PLC Multi Conveyor Feed Control Demystified!

Multi-conveyor feed control is a critical aspect of industrial automation that allows for the efficient and effective movement of materials from one process to another. It involves the coordination of multiple conveyors to ensure that the right amount of material is transferred at the right time to the next stage in the manufacturing process. Bottlenecks, … Read more

Optimizing Batch Processing with PLC Systems

Streamline Your Operations: Optimizing Batch Processing with PLC Systems

A PLC batch process system is a type of process control system that uses programmable logic controllers (PLCs) to control and automate a specific set of batch processing tasks. PLCs are industrial computers designed to monitor sensors, control actuators, and perform logic-based decisions based on pre-programmed instructions. In a batch process system, PLCs can be … Read more