Horner XL4 User Interface – All In One

We will now look at the Horner XL4 user interface. The HMI (Human Machine Interface) part of the XL4 all in one controller will be what the operator views. We will look at the features of the display and learn how our program will control what the display will show.

The 7 Essential Parts of a PLC System

We will now look at the parts of a PLC system. When I was in school PLCs were just in their infancy. We were taught that the PLC consisted of the central processing unit (CPU), analog and digital inputs, and outputs. Everything was programmed with dedicated handheld devices and/or software devices on specialized hardware. We … Read more

Click PLC Send and Receive Instructions

Receive and Send instructions will allow you to send and receive serial data to an external device. The communication method that you setup can be ASCII or Modbus. ASCII (American Standard Communication for Information Interchange) can be used to send to devices such as a printer. Receiving ASCII can be used for connecting barcode scanners … Read more

Click PLC Drum Instruction Sequence

Drum instructions are great tools when you have a simple sequence of events that need to occur at a set time interval or as a result of an event. They mimic an electromechanical drum sequencer. The Click PLC has a drum in the instruction set. We will discuss the drum instruction and look at an … Read more

Understanding the PLC Program Scan

Understanding how the PLC will scan and update your program is critical in programming and troubleshooting your system. Typically a PLC will solve your logic from left to right, top to bottom. The status of the memory from the previous rung, are available for the next rung to use. We will look at a few … Read more

Click PLC Installing the Software

Previously we discussed the Click PLC System Hardware – Video. Today we will be installing the free software required to program the PLC. This includes the actual program and communication drivers. The current version of the Click Software programming package can be downloaded here. Installation of this package is similar to the instructions below.

Click PLC System Hardware – Configuration

Many people ask me what I do when looking at a new PLC model or system. My approach is very straight forward and we will view this in action with this Click PLC series. This series will go from examining the hardware to programming and communicating to the PLC in several ways. If you have … Read more

What Everybody Ought to Know About IP Addressing

We will be looking at and explaining IP Addressing, MAC Addressing (Physical Address), Subnets, and Subnet Masks. Communication using Ethernet usually revolves around the Open Systems Interconnection model (OSI model). This model was made for computing systems to communicate without regard for the underlying internal structure and technology. IP Addressing Analogy Think of it like … Read more

PLC Bits Numbers and Position – Meaning

plc basics programmable logic controller

People often ask “What is a PLC?” and “PLC Meaning”. A programmable logic controller (PLC) is a piece of hardware that isolates inputs from outputs. Programs are written to look at the inputs solve logic and set the outputs to perform work. Today we are going to look at the basic fundamental way we program. … Read more

Building a PLC Program That You Can Be Proud – 6

We will continue the series by looking at a sequencer controlling seven cylinders that can be taught. The cylinders can be operator programmed from the AdvancedHMI screen. You will be able to select what cylinders to activate at each step and program in 500 steps. Our PLC will be the Do-More from Automation Direct. Here … Read more