MOSAIC Safety Controller: The Game-Changer You Need to See

Safety controllers monitor over-voltage / short circuit protection, redundant relays, and positive guided contacts to provide a level of fail-safe operation for applications. The modular MOSAIC safety controller is an expandable, cost-effective choice over standalone safety relays. Especially as the required number of relays/channels increases. It will also reduce the wiring of your safety circuits. … Read more

Mastering PLC Communication: Build Networks That Never Fail

The productivity series of PLCs comes with 4 built-in communication ports for easy connectivity to your PC or various industrial networks. Ethernet protocols like Modbus TCP can be utilized with the RJ45 port on this PLC. Modbus TCP is an open (published) protocol that uses the Server (Master) / Client (Slave) architecture. It’s a very … Read more

BRX Do-More PLC Counters Explained

A majority of the programmable logic controller (PLC) programs will include a counter instruction. The BRX Do-More series of programmable logic controllers have several different counters available for your program. There are five different basic counter instructions in the PLC. The memory area for counters (CT) includes the Counter PVs (Present Values) Counter SVs (Set … Read more

Why Your PLC Code Fails: Master the Hidden Scan Secrets

Understanding how the PLC will scan and update your program is critical in programming and troubleshooting your system. Typically a PLC will solve your logic from left to right, top to bottom. The status of the memory from the previous rung, are available for the next rung to use. We will look at a few … Read more

Build Your Own FREE PLC Training Lab with Real HMI Control

We will now create a PLC with HMI Training and learning environment. We will use the Automation Direct Do-More programming software tied into the Advanced HMI learning package via Modbus TCP. All of the software is free and fully functional. Learn PLC programming and use a powerful HMI (Human Machine Interface) easily and freely. Setting … Read more

Master PLC Logic: Build a Complete Paint Spray System

We will look at a PLC basic tutorial of a paint spraying station. Following the five steps to program development, this PLC programming example should fully explain the procedure for developing the PLC program logic. Ladder logic will be our PLC programming language. We will use the Do-more Designer software, which comes with a simulator. … Read more

Automate PLC Alerts: Send Smart Emails with VB6 Magic!

Simple mail transfer protocol (SMTP) is the email protocol for sending information. We can use this ability to email from our data logged from the PLC. Faults or errors the PLC detects can be emailed to individuals for correction. Shift reports on productivity can be automatically emailed to recipients. Note: Google is removing “Less Secured … Read more