Why Mixing NPN & PNP Sensors Will Destroy Your PLC

Wiring Interposing Relays - NPN PNP Isolation

We will now look at wiring interposing relays to connect an NPN and PNP sensors into the PLC. Interposing relay means a device that will separate two different circuits. The isolation can be for current consumption, voltage differences, voltage references, or a combination of both current and voltage. We can use these relays to help … Read more

Unlock Omron CP1H PLC Secrets: Master Addressing Fast!

The Omron CP1H series of programmable logic controllers have a fixed input and output addressing system. Every PLC has its own way of addressing its inputs and outputs. We will be looking at how the CP1H series of controller addresses its inputs and outputs. Numbering systems used in this controller will also be looked at … Read more

RS485 Modbus Made Simple: XL4 to Temperature Control!

We will now communicate Modbus Serial RS485 from the Horner Master controller to the Solo process temperature controller. The Horner APG XL4 all in one controller has several different ports for communications. We have both serial and Ethernet-type ports that can be used for many different protocols. These protocols can be downloaded from the Horner … Read more

Unlock Click PLC Secrets: Temperature Control Via Modbus!

Receive and Send instructions will allow you to send and receive serial data to an external device. The communication method that you setup can be ASCII or Modbus. ASCII (American Standard Communication for Information Interchange) can be used to send to devices such as a printer. Receiving ASCII can be used for connecting barcode scanners … Read more

Master Click PLC Memory: Bits, Words & Addressing Secrets

Continuing our series, we will now look at the numbering systems and addressing used in the Click PLC. Previously we have discussed: System Hardware – Video Installing the Software – Video Establish Communication – Video The programming software and manuals can be downloaded from the Automation Direct website free of charge. These are being used exclusively … Read more

My Simple Method for Mastering Any New PLC System Fast

Many people ask me what I do when looking at a new PLC model or system. My approach is very straight forward and we will view this in action with this Click PLC series. This series will go from examining the hardware to programming and communicating to the PLC in several ways. If you have … Read more

Complete SOLO Controller Guide: Wire & Configure Like a Pro

Implementing the Solo Process Temperature Controller

The SOLO Temperature Controller is a single-loop dual-output process temperature controller that can control both heating and cooling simultaneously. It is available in 1/32, 1/16, 1/8, and 1/4 DIN panel sizes and is UL, CUL, and CE-approved. There are four types of control modes: PID (Auto Tuning (AT) function) – Solo Control Modes P stands … Read more

Crack Omron Host Link VBA Part 2 – Excel PLC Data Revolution

We will use VBA in Excel to communicate to an Omron PLC. This will use the serial host link protocol. ACC Omron Host Link VBA In Part 1, we used VB6 to communicate from the computer to the PLC (Host Link Protocol). We will now use Visual Basic for Applications (VBA) to accomplish the same … Read more

PLC Discrete Inputs Tutorial – Normally Open vs Closed Contacts

This post is a further follow-up from my original ‘Here’s a Quick Way to Understand PLC Inputs and Outputs.’ There are two different kinds of PLC inputs, Discrete and analog. Discrete inputs are either ‘ON’ or ‘OFF’; 1 or 0. You can think of them as a single switch. Analog inputs have a range to … Read more

Unlock 32-Device Control: Omron’s Secret Protocol Revealed

The hostlink communication protocol is a method developed by Omron for communication to PLCs and other equipment. This ASCII-based protocol is used over RS232 or RS422/RS485. It is a many-to-one implementation, meaning you can communicate with up to 32 devices back to a master. (1: N) This communication on the industrial floor can control PLCs, Temperature … Read more