ACC Automation: PLC & Industrial Control Learning
Practical Tips and Techniques
A human-machine interface (HMI) is present in some form for every PLC. The HMI connects a user to a machine system to exchange information or control data. This interaction with the system can be through hardware or software. HMIs offer different people information and control in many ways for the automated system. Operators, supervisors, mechanics, … Read more
The Machine Simulator (MS) is part of the EasyPLC software suite. It has many built-in machines that can be programmed. The gantry loader is one of these machines. It will pick up metal boxes from a conveyor and place two on a wooden pallet. The Click PLC will be used to program this virtual machine. … Read more
Developing a programmable logic controller (PLC) program can be broken down into five steps. These programming steps are as follows: Five Steps to PLC Program Development Step 1 – Define the task Step 2 – Define the Inputs and Outputs Step 3 – Develop a logical sequence of operation Step 4 – Develop the PLC … Read more
All programmable logic controllers (PLC) have the same numbering system at their core. This is the same with all computers as well. The status of any memory location can be either on or off. A one (1) will represent an on or “True” status and zero (0) will represent an off or “False” status. This … Read more
PLC outputs are the next component of our PLC block diagram. The PLC program will control the outputs of the PLC. Controlling outputs is one way to get the inputs to change. We will be looking at digital and analog outputs that can be wired to the programmable logic controller. PLC troubleshooting outputs will also … Read more
Here is a list of parts to purchase for your Koyo Click PLC series system. Demand is currently high for components, so you can find new and used parts for the Click PLC on eBay with these affiliated links. A Click PLC system consists of a CPU unit and up to 8 stackable modules. System … Read more
You can add a remote PLC slave rack of productivity 1000 series modules using a P1-RX. Up to 4 remote I/O base controllers can be added to the P1000 system. We will update our P1-540 CPU unit to a P1-550 CPU to take advantage of remote IO. A P1-RX remote IO-based controller will be added … Read more
PLC inputs are one component of our PLC block diagram. The output actions of the PLC will be controlled based on the inputs. We will be looking at digital and analog inputs that can be wired to the programmable logic controller. We will be looking at wiring of a normally open (NO) push button, normally … Read more
PLC manufactures have their own proprietary protocols. These methods of communication will allow you to program the controller. Other protocols will allow you to collect and log information from the programmable logic controller. Node-RED has the ability to read and write to the Omron controller using special protocol commands. We will connect Node-RED to the … Read more
Node-RED will be used on the Raspberry Pi 4 to communicate serial Modbus RTU to a Solo process temperature controller and Click PLC using twisted pair RS485. This will be done on the same serial network so the devices will be daisy-chained together on the two wires. We will be reading the PV (present value) … Read more