P1AM Industrial Arduino GPIO Inputs and Outputs

The P1AM-GPIO is an industrial rated shield for the P1AM-100 Arduino system. It provides a connection from most of the P1AM-100 GPIO pins to the front 18 position terminal block connector. We will be looking at the wiring and programming of this input and output industrial rated shield that mounts on the left side of … Read more

Click PLC Programming with Stride Field IO Modbus TCP Setup

We will now look at the Click PLC Modbus TCP remote io. The Click PLC can use remote inputs and outputs from Stride. The Stride Field I/O Modules are simple and compact. They provide an economical means to connect inputs and outputs to an Ethernet Modbus TCP communication network. Every module operates as a standalone … Read more

Universal Signal Conditioner and Isolator

Signal conditioners are used with analog current and voltage signals. They have the ability to change your input analog signal to another output analog signal. As an example, we can have 4-20mA analog input and change it to a 0-10VDC output signal so we can wire this into our PLC. Typically signal conditioners will also … Read more

Click PLC Wiring Secrets: Push Button & Switch Connection

We will now look at wiring a click plc with selector switch and pushbuttons. A push button (pushbutton) is a simple human interface for controlling some aspect of a machine or process. The push button requires a force to push the button to change the electrical operation from off to on or vice versa. The … Read more

Illuminate Your PLC: Wiring Stack Lights Like a Pro!

We will now wire a stack light to the Click PLC. Stack lights are usually modular stackable components that provide a visually illuminated and audible indication for machines, systems, and processes. They are usually located on top of equipment to provide this notification to personnel in the area. Stack lights are also known as signal … Read more

Master PLC Programming: Essential Contact & Coil Secrets

Contact and coil instructions are in every PLC program. The Productivity Suite Software consists of more than 82 instructions divided into 13 categories for the PLC. Contacts and Coils are two of the categories of instructions. Contact instructions include NO / NC, NO Edge / NC Edge and Compare. Coil instructions include Out, Set, Reset, … Read more

Why Mixing NPN & PNP Sensors Will Destroy Your PLC

Wiring Interposing Relays - NPN PNP Isolation

We will now look at wiring interposing relays to connect an NPN and PNP sensors into the PLC. Interposing relay means a device that will separate two different circuits. The isolation can be for current consumption, voltage differences, voltage references, or a combination of both current and voltage. We can use these relays to help … Read more

PLC Program Example – Shift Register (Conveyor)

We apply the five steps of PLC development to a plc shift register example. This PLC programming example will use a shift register to reject a product on a conveyor. When programming a PLC, you need to track what has previously happened. Shift registers allow you to do just that. We will look at a … Read more

PLC Ladder Logic Programming – On/Off and Variable Range Types

This post is a further follow-up from my original ‘Here’s a Quick Way to Understand PLC Inputs and Outputs.’ There are two different kinds of PLC outputs, Discrete and analog. Discrete outputs are either ‘ON’ or ‘OFF’; 1 or 0. You can think of them as a single light bulb. Analog outputs have a range … Read more

The Secret Of Getting Rid Of Noise On Your Analog Signal

In industrial environments, we often get noise on the analog signal input to PLCs or other controllers. Motors, lousy wiring, etc., can generate noise. Placing a 1- 100 uF capacitor on the input signal and ground (common to the cabinet)  will reduce the noise the input receives. If you have any questions or need further … Read more