ACC Automation: PLC & Industrial Control Learning
Practical Tips and Techniques
90% of industrial automation systems use Modbus for communication. This open standard protocol is used for everyday applications, including monitoring and controlling equipment such as PLCs (Programmable Logic Controllers), remote terminal units, sensors, and more in automation and process control environments. RS-485 typically utilizes twisted pair cables, which consist of two insulated copper wires twisted … Read more
The Machine Simulator (MS) is a valuable component of the EasyPLC software suite. It offers a range of built-in machines, including the robot packing machine, which effectively demonstrates various programming techniques. We will use the Click PLC programming software to showcase a sequencer application for this example. In this scenario, the robot is tasked with … Read more
The Machine Simulator (MS) is part of the EasyPLC software suite. It has many built-in machines, like the palletizing conveyor machine, that show different programming techniques. The palletizing conveyor example is one of these machines, and we will use the Click PLC programming software. This will demonstrate a sequencer example. In this case, a box … Read more
Using Modbus RTU (RS485), we will connect the XY-MD02 Temperature and Humidity Sensor to the Click PLC. The Click will be the Client (Master), and the Sensor will be the Server (Slave). This is an ideal sensor to place in a panel to ensure that the panel is within a working temperature and humidity range. … Read more
The sorting station box selection (camera management and distribution) is just one of many machines in the EasyPLC Machine Simulator (MS). This sorting station will read barcodes from the boxes and send them to different exit ramps. The Click programming software will be used to program this Click PLUS PLC. Modbus TCP (Ethernet) will connect … Read more
Multi-conveyor feed control is a critical aspect of industrial automation that allows for the efficient and effective movement of materials from one process to another. It involves the coordination of multiple conveyors to ensure that the right amount of material is transferred at the right time to the next stage in the manufacturing process. Bottlenecks, … Read more
We will connect two Click PLUS PLCs and communicate in three different ways. Using the send and receive commands, we will set up one PLC to be the master (client) and communicate with the slave (server). WiFi, Ethernet, and Serial communication will share common memory areas between the Click PLCs. The send and receive commands … Read more
We will connect a lighted pushbutton switch to a programmable logic controller (PLC). Using our Click PLUS PLC, we will be assembling, wiring, programming, and testing our pushbutton switch system. The Fuji Electric pushbutton, normally open (NC) contact, will be wired to the first PLC (X1) input. The LED light will connect to the Click … Read more
The Machine Simulator (MS) is part of the EasyPLC software suite. It has many built-in machines that are used to show different programming techniques. The solder robot example is one of these machines. This will demonstrate a sequencer robot example. In this case, four rivets are welded using a robot. The logic will step through … Read more
The EasyPLC palletizing robot will demonstrate sequencing and robot control using a PLC. This palletization process will fill a box container with six cans. A servo-controlled gantry robot using x and y is used to do this operation. The complete box will then travel along to another conveyor to an unloading area. A robot will … Read more